Carbon Fiber Panel (Vacuumed Wet Layup)


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CarbonBro
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Hello I am new to this forum and the Composites Industry. This was my second time making a Carbon Fiber panel, I will be trimming several RC car pieces out of this Panel.
The first time I did not use vacuum bagging materials and this is how it came out, rear glossy and stiff.
 

I use Partall wax #2 and PVA from Fibreglast as my mold release agents. I use a Sheet of home depot glass for my glossy side.

This second time I used the same glass surface and the same release agents. I tried experimenting with vacuum bagging materials and used a slower hardening Epoxy resin.

I used 4 layers of 3k 2x2 Twill carbon the size of this is around 12"x16".
I applied vacuum for around 20 minutes and noticed it had a significant leak in one of the corners where the tacky tape joined together.
I resolved the massive leak. left it over night in my shed with temp around 70 I assume(Didn't check)
checked it in the morning and it had no vacuum, probably another leak.
This is how it came out


I suspect that this distortion was caused by a leak in the system or wrongly mixed epoxy.
Any advice is helpful and wanted.
Thank you for your time.
-CarbonBro
ArturK
ArturK
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Forget about vacuum bagging method, you will not receive good carbon fiber visual surface from this method.
Use resin infusion method instead.



Carbon fiber sheets and composites .
www.dexcraft.com
ats101
a
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Is  it not possible to sand it flat, then add another layer of epoxy, sand that flat and finally polish to a mirror finish?

I have not tried this myself but have seen this on youtube and using intuition??

Fasta
Fasta
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I am pretty sure you can get a good finish with vacuum, you just need less vacuum. I think there is an easy composites video tutorial on how to do it.

Or you could do the first layer wet laid and careful, then leave this for a few hours to gel and then add the rest of the laminate and vac bag with full vacuum using perforated release films etc.




Warren (Staff)
Warren (Staff)
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Yes Fasta is right.  We tend to recommend around 20% vacuum as a starting point then vary up or down to get the desired cosmetic finish.  You can see our video on a simple vacuum bagged part here:  



Warren Penalver
Easy Composites / Carbon Mods - Technical Support Assistant
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