Making the mould for a rudder, 3d printers


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Pietro Barili
Pietro Barili
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Hi everybody! I’m up to building a fresh new carbon fiber rudder for my racing sailing boat FD. I would like to follow exactly the instructions given in the video by easy composites about the mould making. Unfortunately it is a shame i cannot create an exact shape with foam in a first stage that i can use as a pattern for creating the mould as shown. Also i cannot use the old rudder cause i need to make another shape. I’m owner anyway of a 3d printer with which i can make the pattern, i can print in PETG, ABS and also PLA, but I don’t know if any of these materials will have strange reaction with the components of the products used for the pattern and the mould. 

If the answer is yes, how can i solve this problem still using 3d print? Or how do you suggest me casting a perfect symmetrical and wright shape for the rudder with the foam? The rudder will have anyway a foam core so i need to find how to do that In any case, but it is not as important such the external surface of the rudder to be perfectly shaped and symmetrical...

THANKS!
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Lester Populaire
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Pietro Barili - 4/23/2020 4:04:57 PM
Hi everybody! I’m up to building a fresh new carbon fiber rudder for my racing sailing boat FD. I would like to follow exactly the instructions given in the video by easy composites about the mould making. Unfortunately it is a shame i cannot create an exact shape with foam in a first stage that i can use as a pattern for creating the mould as shown. Also i cannot use the old rudder cause i need to make another shape. I’m owner anyway of a 3d printer with which i can make the pattern, i can print in PETG, ABS and also PLA, but I don’t know if any of these materials will have strange reaction with the components of the products used for the pattern and the mould. 

If the answer is yes, how can i solve this problem still using 3d print? Or how do you suggest me casting a perfect symmetrical and wright shape for the rudder with the foam? The rudder will have anyway a foam core so i need to find how to do that In any case, but it is not as important such the external surface of the rudder to be perfectly shaped and symmetrical...

THANKS!

PLA works great for plugs in case you are not planning on post curing the mould with the plug. It is easy to print, stiff and fillers have a good adhesion on it. made a lot of moulds this way.

Pietro Barili
Pietro Barili
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Lester Populaire - 4/23/2020 7:51:27 PM
Pietro Barili - 4/23/2020 4:04:57 PM
Hi everybody! I’m up to building a fresh new carbon fiber rudder for my racing sailing boat FD. I would like to follow exactly the instructions given in the video by easy composites about the mould making. Unfortunately it is a shame i cannot create an exact shape with foam in a first stage that i can use as a pattern for creating the mould as shown. Also i cannot use the old rudder cause i need to make another shape. I’m owner anyway of a 3d printer with which i can make the pattern, i can print in PETG, ABS and also PLA, but I don’t know if any of these materials will have strange reaction with the components of the products used for the pattern and the mould. 

If the answer is yes, how can i solve this problem still using 3d print? Or how do you suggest me casting a perfect symmetrical and wright shape for the rudder with the foam? The rudder will have anyway a foam core so i need to find how to do that In any case, but it is not as important such the external surface of the rudder to be perfectly shaped and symmetrical...

THANKS!

PLA works great for plugs in case you are not planning on post curing the mould with the plug. It is easy to print, stiff and fillers have a good adhesion on it. made a lot of moulds this way.

Thanks! Can you give me some advise about the process you usually follow and the covering materials to use to make the plug from the PLA print? Thanks!

GO

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