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Hi Sean,
There is profit to be made for the shrewd and clever businessman but you do need to think ahead. Setting up costs of a business are always going to be a big initial expenditure you cannot avoid.
With producing parts, you realistically need to factor into your part cost, the cost of the mould. This is why many composites companies will want a minimum order quantity before commissioning a new mould for a part.
Initially, for example, with a bonnet, the mould costs will wipe out any chance of a profit for making the first couple of carbon parts. However, thereafter your costs come rapidly down once the mould is "paid for". A mould can last for hundreds of pulls.
It also depends a fair bit on the market you are aiming to cover, eg motorsport, specialist high end cars, modified street cars, etc etc, all of which will have different expectations and requirements.
Plenty of people make a good profitable business from composites, and plenty also fail.
Warren Penalver Easy Composites / Carbon Mods - Technical Support Assistant
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