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Davo456
Davo456
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I've skinned 3 parts in the past, and am reasonable at diy, so I'm trying to expand my skills and produce a better job than skinning aluminum.

I am trying to make this dash in carbon using vacuum bagging (the skinned version I made earlier was ok, but I think I can do it better), and was wanting to move some of the dials around within the overall boundary.
http://www.talkcomposites.com/Uploads/Images/4f78cc2e-9ce8-4aa3-8939-2b7f.jpg
So starting with a sheet of polypropylene, I was going to lay 3d printed circles for each of the dials where I want them and a 3d printed edge of some sort around the exterior.
using plasticine to stick them in place.

The original plated steel planel is 1.6mm thick.

To get something sturdy in 199g 2x2 twill carbon, how many layers would I need to have ? I presume I would need it around 1.6mm thick again as its 7-800mm long.
how thick should the edge and circles be if I am going to vacuum bag this ? 
Will covering the 3d ABS plastic in PVA mould release agent be enough to protect if from the resin or do I need to cover it something else ?
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Dravis
Dravis
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Posts: 592, Visits: 1.9K
Hi,

Since the instrument panel is flat, and the Carbon face primarily for cosmetics (The look! Cool ) Then Definitely just resin infuse a big enough flat panel in 4 layers of CF  on a glass plate  .. use Pro-finish for the outer (front) layer to keep a good straight weave pattern- You can use Glassfibre as layers in the middle for desired thickness, just make the outer layer at least two layers of CF-

Then cut out the holes using a set of new sharp holesaw blades, slightly smaller than the finishes size .. Sand the holes to a perfect edge finish ..
Don't bother to buy a high quality holesaw, just a few holes cut in CF/Glass will dull the blade ..

If you tape the surface of the CF, and you are careful, you can easily cut the holes without the Infusion resin chipping ..

If you have some skill with a jigsaw, buy a permagrit/tungsten-carbide jigsaw blade and use that ... remember the tape on the CF face--

Believe me .. its MUCH easier than trying to get a nice pattern by trying to get the CF to "go around" "plugs" for the holes --

 

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