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That's some neat work,
I'm really pleased that it has worked out so well, with regards to painting I would recommend using a plastic primer first, polyurethane takes paint fairly well, make sure that you give the part a good de-greasing before application as the resin 'sweats' an oily residue a little during cure, you could post cure the part in the oven at 60 degrees C for an hour to fully cure of the resin before painting. after priming any automotive paint with be fine,
To bond the part to the roof moulding should be pretty straight forward, give both surfaces a de-grease and sand with course sand paper (around 60 grit) the bond the part in place using an epoxy adhesive like permabond or araldite.
I look forward to seeing it in place on the bus!
Paul Statham Easy Composites / Carbon Mods - Technical
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