Help Making a Carbon Fiber "Tube"


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Raijin
Raijin
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Let me just start by saying that I'm new here and the only experience with composites I've had is some simple fiberglass lay up by hand. 

I want to make a rectangular carbon fiber tube. I've done some preliminary research here but failed to find a thread about this specific type of project. I was, however, able to determine that I probably want to use the vacuum-bagging method.

Here's a random photo I found on Google of the shape I'm going for:

http://www.rockwestcomposites.com/system/details_images/148/original/img_7547_725x191_edit.jpg?1422306359



I'm guessing the easiest way to do this would be to saw off a length of gutter (or something similar in shape) and try to vacuum bag the CF around it using an actual bag (as opposed to the usual method of taping a 'bag' sheet over the piece).

A few questions:
  • How could I get a seamless piece like in the photo above? If I use carbon fiber sheets, there's bound to be a seam line running along the piece somewhere?
  • Would you guys recommend using the carbon fiber that comes in tubular sleeves?
  • How would you pros go about making something like this?
Thanks!
Edited 9 Years Ago by Raijin
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Chris Scott
Chris Scott
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I just make my own mandrel by simply polishing a metal tube.  Then I wet layup and vacuum bag over the tube, I remove the tube easily with compressed air.  I've successfully manufactured up to 36" without ever losing the mandrel, so I'm sure I could go up to 48-60" without problem.

Depending on what I use for for bagging materials, I'll get different surface finishes on the O.D.  I usually lay two initial layers at once then remove it from the mandrel and continue my layup schedule.  So I use peelply until I get to the final step where I will use a release film.  The I.D. is maintained perfectly with a polished finish.  If I needed to maintain a certain O.D. then I would make a split mold or just compensate by the layup thickness on a smaller tube.

Also worth mentioning I tried doing a wet layup on a 1" square tube with normal weave carbon fiber, while it does work... a lot of extra care and time is put into it to make sure the fabric isn't distorting.  Using a woven sleeve I've saved myself a LOT of time and effort and it looks flawless.
taikuri
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Chris Scott (25/09/2015)
I just make my own mandrel by simply polishing a metal tube.  Then I wet layup and vacuum bag over the tube, I remove the tube easily with compressed air.I've successfully manufactured up to 36" without ever losing the mandrel, so I'm sure I could go up to 48-60" without problem. 


Sorry for hijacking topic for a one question, if you dont mind, please explain how do you use compressed air to remove laminated carbon tube from metal mandrel ?
Im having hard time removing my tubes...
GO

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