Please, help me build a sword


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Chatter
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Hello,
I am going to try replicate a sword from a manga (yes, the freaky nerd stuff) and I inted to use a carbon fibre as a core. The sword should be 190cm long 35cm wide and between 1cm and 2cm thick. Other than carbon I will use mirelon to soften the impact. That's why I want to use one carbon fiber rod (180cm) for base and cca 10 traverse small flat pieces of carbon fibre, so it would make a solid and still light core. But I have no idea how thick must the rod and other pieces be to hold the sword together. Can anybody help me estimate the required thickness, so it won't brake when in contact with another sword and it's not too heavy, please? note: the handle is cca 40-50cm long   
 .http://media.moddb.com/images/mods/1/23/22674/image.5.jpg
Edited 10 Years Ago by Chatter
Warren (Staff)
Warren (Staff)
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Making it as a moulded static model isn't a problem.  In terms of making it withstand impact would be quite complicated and invariably would involve testing to an extent.  The foam will absorb some of the energy before the rod (or tube) needs to flex. A good balance of lightness and strength would be one of our Roll Wrapped Carbon Fibre Tubes probably in the smaller diameters to still fit within the foam body.   You may find the foam is stiff enough to hold the shape once you have a carbon tube/rod inserted into it.

Warren Penalver
Easy Composites / Carbon Mods - Technical Support Assistant
Chatter
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Thank you, I will give it a try Smile 
GO

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