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Why not make a loose casting pattern and get it cast in aluminium rather than CNC'd. Waaaaay cheaper and surprisingly not too challenging to do.
The other option would be to carve / shape it from a piece of polystyrene foam and ask the foundry to cast from that. Its a one-shot approach but works well.
Might also be worth a chat with Boost performance as they do a lot of RV8 stuff and might have something suitable.
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