cracked handlebar


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cs6xuk
cs6xuk
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hello,
i have a crack in my handlebar, 
the crack is about 90% round the bar on the rounded  curve,
the handlebar is made from a carbon/kevlar material,
after watching the video on the fishing pole repair i have a few questions please?

q1 my repare needs to be strong enought to take abit of weight no more then at most 50 kg half my weight but not for long periods of time, so would about 3 layers of fiber do it?

q2 in regards to layers i was thinking carbon kavlar carbon mix.

q3 when applying the layers do i need to let each layer fully cure/dry b4 applying the next layer,

the finsh is not important has the bar is covered in bar tape.
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Hanaldo
Hanaldo
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It may be safer/more effective to replace the handlebars, though I think a repair is perfectly plausible, especially given the cost of a new set. Has it cracked all the way through or is it a surface crack? Personally if it has cracked all the way through, I would probably try to get in there to clean it up and prep it, then get some structural epoxy adhesive in there. Then put your reinforcing layers over the top of that. Of course that is going to make the repair rather more expensive, so up to you as to what you want/need.

If you were going to do it, 3 layers would probably be enough. Carbon/kevlar mix is probably a good idea. You could use sleeve to make it even easier, but whatever fabric you end up using I would definitely use something like heat shrink tape to consolidate the layers together rather than just wet-laying it and letting it cure, it will be much much stronger that way. You want to be doing all the layers at once, not letting each one cure in between. A chemical bond is always going to be significantly stronger than a mechanical bond, so do them all at once.
GO

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