Newbie - Advice on material selection - Speaker enclosure


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ta_sjo
ta_sjo
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Hi there

I'm a complete composites noob. I've never glassed anything in my life, but have some experience watching!

I need to create an irregular-shaped speaker enclosure to go in my car, a sub-woofer box. Most car audio guys just tape up the area, wax it up, and start to lay the chopped stranded mat into place.. sometimes strips of normal glass and layer it up.. usually these end up about 10mm thick..

Problem is, for a sub-woofer enclosure, you need it very rigid so that it doesn't flex as this loses you efficiency and sound quality.

I have a fairly lightweight car so want to add as little weight as possible.

I would be keen to hear some recommendations on the best type of composite to use to keep the weight down whilst creating a very rigid enclosure... I have noticed the bi-axial glass cloth..

Here's a photo of the boot... the top of the enclosure will be routed MDF.. and possibly a frame around the edge so probably just the bottom/irregular section composite..




Thanks in advance for any responses Smile
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Hanaldo
Hanaldo
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If rigidity is a requirement, why not make it a sandwich structure? Do you have access to a vacuum pump at all? If so, you could do a sandwich structure using 1 or 2 layers of woven glass, a 2mm Soric core, and then another 1 or 2 layers of glass. Could do it with csm as well, but woven is stronger so you can get away with less layers. 

Alternatively if you don't have the materials to vacuum bag, you could use Coremat instead of the Soric. Vacuum bagging is always going to be better, especially with the shape you are working with there, but it would be doable via wet lay. 

Just be aware that if you are planning on using polyester resin, you'll either want to be sure that your cars boot was painted with 2k paint, or you'll want to use PVA release agent in addition to the wax. Wax on its own won't stop the styrene in the polyester from attacking the solvents in 1k paints. 
Edited 11 Years Ago by Hanaldo
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