Layup strengh


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mikew
mikew
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I need to create a product in composite which has a similar strength to 6mm stainless steel. It's the two steel "plates" in the image attached

Any ideas on the type of layup best to achieve that? It'll be infusion. I appreciate about laying the weave in opposing directions per layer etc, it's more the weight of layup to use as in number of layers of 600 weight cloth. I'll need to put some aramid in it as well I think.
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Edited 12 Years Ago by mikew
wojtepanik
wojtepanik
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Ok, here is my version of lay up : 

~~top layer~~
~~back layer~~
 I think it will do the job, the thickness : 0.28+0.33+0.47+0.9+1.8+0.9 = 4,68mm
I counted soric 1,8mm as it will colapse under vaccum. It will weight about 2,5 kg/m^2 of cured part
Maybe it is not the cheapest lay up, maybe it is too much for your purpose, but it would be stiff as hell. 
Can you tell me what is the whole device you attach to steering bar?
Bye 
Wojtek from Poland

~~~Everytime I hear sound of demoulding part I have eargasm~~~
mikew
mikew
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Cheers, that's useful. why twaron AND kevlar? both are aramid, very similar/same?

The only other thing attached is a composite fairing, about 350 grams.

using 2mm soric means many layers of tape at the edges to match the thickness of the soric, to ensure it doesnt show through at the edges when trimmed and finished?
wojtepanik
wojtepanik
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Twaron is black and it works rather as a background for first layer, you could use diolen, carbon, anything that is black, you can make soric smaller, and after everything is cured just stick one single sheet of cf to the back of part, so noone will see the diffrence in thickness, do you know what I mean?

~~~Everytime I hear sound of demoulding part I have eargasm~~~
Warren (Staff)
Warren (Staff)
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I would ensure the laminate is balanced either side of the core to prevent any warping or distortion.

You can seal the edge neatly with Black Epoxy Repair Filler or you can use some ProFinish Carbon Fibre Plain Weave 1k 90g folded around the edge of the soric. Just cut it into small strips, and wrap around the edge of the soric if you have a precise mould.

Warren Penalver
Easy Composites / Carbon Mods - Technical Support Assistant
GO

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