Strange tooling gelcoat delamination


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Massimiliano
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Hi,
Please see pics below of the mould and the part after infusion.
The mould has been applied 6 passes of easylease, 1 pass of wax and 1 mist of pva before laying fabrics.
All the timing between passes has been respected, and pva was left overnight to dry.
Composite spray glue from ec has been used to keep the fabric in place.
When it came to extract the part, some small areas detached as they should fine but the majority had the gelcoat stuck on it, as visible in the pic.
I was afraid of a long sanding job but tried first with a chisel and small strokes and with much relief chips by chips all the stuck gelcoat came away with leaving a glossy part surface.
My questions is:
- what could be the reasons why the gelcoat was so adhered (I use adhered and not bonded because with some mechanical force the gelcoat separated) to the part? 




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Hanaldo
Hanaldo
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Thats ok, but it is still only a mechanical bond. Ideally you want a chemical bond for maximum strength, which means getting the bond window timing right.
Massimiliano
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Hanaldo - 1/10/2021 10:06:47 AM
Thats ok, but it is still only a mechanical bond. Ideally you want a chemical bond for maximum strength, which means getting the bond window timing right.

Yes you are totally right.
The problem with epoxy tooling gelcoat is a long time before the b-stage and this is still an hobby for me at the moment, so I can't always organize the timing.
For this second mold I plan easy lease 6x, wax 6x, pva 3x... it has to release!

GO

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