Issues with CF Skinning.


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LukeSGee
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Hi all,

I am new to composites and I am currently trying to skin some parts for my car.

To begin, I had issues with bonding the fabric to the parts but I have seemed to solved my issue by not folding the excess behind the part for a clean edge. My main issue at the moment is sanding. I am struggling to get a nice flat surface and I am reluctant to use 120 to begin flatting as I always end up with scratches I struggle to sand out. What is the most efficient way to get a smooth finish without sanding forever. Also, what is the best way to remove drips that have cured and also a bulging edge where the resin has collected on a vertical edge on a part? I worry when I’m sanding I will hit the fabric.

My last issue seemed to be on the weave when I finished sanding, it looks like a void between the resin and the weave as well as moisture under the resin when damp outside.

I am using XCR resin and have been told it is self levelling and does not have air bubbles but I keep getting bubbles!

Thank you


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MarkMK
MarkMK
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The XCR resin is very good but, as it is quite thick, it will retain a lot of air after mixing. Gently warming it will speed-up the de-gassing and make it go on quite well, but be careful as it does cure quite quickly. It's also a good idea to cover your just-brushed parts to limit the amount of dust particles that will invariably fall onto it, leaving small nibs and eventual holes when sanding. 

You can get a small scraper tool that holds a razor blade in places like Wilko (if you're in the UK?) and this is really good for shaving-off small lumps of resin and drips which will save a bit of sanding time with the coarser grits.

Despite the resin being quite good on vertical sides, I've always found it best to coat parts in stages so that surfaces can cure horizontally, so leaving a 'flatter' starting point. You can also think about using 240 grit as a start point if your cured part is not too bumpy to begin with but, with even the most careful blok sanding, you'll usually find your self needing to re-coat at some point if visual perfection is required. Of course, the amount of sanding might be reduced if you're only going to a stage required as a key for final spray clear-coating with an automotive-grade product, but getting an excellent finish on anything but smallish bits will always be quite a labour-intensive process if progressing all the way to 1500 or 200 grit for a gloss finish. 


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LukeSGee - 6 Years Ago
MarkMK - 6 Years Ago
Warren (Staff) - 6 Years Ago
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