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Fabrication of templates
Fabrication of templates
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svedberg
svedberg
posted 13 Years Ago
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Hi all!
I'm curious to know your best tips on the subject of making templates for the different pieces/panels of fabric used in a complicated (i.e. heavily double curved) mould?
I am in the process right now, using newspaper pages as the starting material, then proceeding with heavier florr protection paper as I' getting closerto the correct shape of each "panel" piece.
The actual GF/CF/Kevlar fabrics to be used when the real layup begins have of course very different draping properties than paper; is there a nice easy way to account for this in the making of templates? (the paper needs more cuts in it to properly accept the shape of the mould).
Would using cheap (similar weight) GF fabric for final try out of the shape of the templates in the mould be a good idea? I'd hate to find my CF/Kevlar cut into less than ideal shapes when layup time comes.
Thanks a lot!
/Lasse
Racing motorcycles!
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baja_patient
baja_patient
posted 13 Years Ago
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If you are planning to use 2/2 twill carbon say 200 g/sqm, then a glass fiber 2/2 twill with similar size (optically) strands should drape very similarly. I dont know what your mould looks like, but I cut the fabric a little bigger anyway, trim off the excess once it is stuck in the mould. leaving some extra on the flanges to trim nicely.
I'm sure others will chime in...
cheers
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svedberg
svedberg
posted 13 Years Ago
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I may add to my post above that the layup planned is to be into a quite complicated mould. I'll be laying up the first fabric layer into the (5-piece) mould while it's separated into a "top" and a "bottom" part, and then join the mould parts together. Carbon tape will then be carefully used to join the first layers, and subsequent kevlar and cf layers then added. In short, this puts a huge emphasis on my templates to be as accurate as posible, leaving the uncovered area between the mould top and bottom as small as possible.
Cheers/
Lasse
Racing motorcycles!
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baja_patient
baja_patient
posted 13 Years Ago
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Ahh... I see, I read this post after your other reply. If it is such a complex mould, and you wish to use honeycomb straight away, I think you are looking at a VERY difficult and messy process. I would suggest using soric core and vacuum infusion technology.
Matt and others should chime in by tomorrow.
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