UD Prepreg sticking to glass plate altough using 6 layers of Easylease?


UD Prepreg sticking to glass plate altough using 6 layers of Easylease?
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Pier
Pier
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I' m currently making tensile test samples for Unidirectional (UD) Prepreg. Therefore, I need to fabricate a 1mm thick unidirectional sheet. I used two glass plates that sandwich five layers of UD Prepreg and are vacuum baged and cured in the Prepreg oven at 100°C (see attached pic). The two glass plates were treated with six layers of Easylease coated with a 20min. separation between each coating. However, I still have the problem that the Prepreg sticks to the glass. I cannot manage to take the Prepreg sheet off the glass without braking the glass or the prepreg sheet (see attached pic). I tired this several times already. Any Idea how to resolve this? What about trying to use PVA or wax as a release agent, instead of Easylease?

Looking forward fot some help

Kind regards

Pier


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Pier
Pier
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Hanaldo - 1/2/2018 7:02:48 AM
Yeh the residue would have transferred to the pre-preg.

I think this will be the issue. It's a bit of a strange one, as it doesn't always cause problems. It's a bit like rushing the application and just doing 5 coats one after another. Sometimes it works fine, sometimes you will get sticks. It's quite amazing that a product that works so well can be so finicky to apply, but you have to remember that it is actually a resin. 

When you try it again, if you accidentally over apply it and notice it streaking again, don't worry too much - just wait a few seconds and then gently wipe over it again with a clean lint-free cloth to spread the film out. 


I performed the fifth test to produce a 0° UD laminate with a 1mm thickness. You can see the results below. I used a new lint free cloth and cut 8 strips out of it. I then imbued the strips with Easy-Lease and buffed the Easy-Lease over the glass moving from top to bottom in a stipe like pattern, like moving the lawn. With the second strip I buffed 90° relative to the former direction and so on until I reached 8 coated layers. In between the coatings I waited for at least 20min. After curing the laminate, I was not able to detach it from the glass very well.I got break outs from the glass plate. I don't know how to preceed now. Any other suggestions? Is there another release agent that could work?

!

GO

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