How to Cold Cast using Metal Powders (using Xencast® Resin Casting Starter Kit and Metal Powders)


How to Cold Cast using Metal Powders (using Xencast® Resin Casting Starter Kit and Metal Powders)
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Becky (Staff)
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This is the new Cold Casting using Metal Powders video from our casting series. In this video we demonstrate how to use metal powder with the resin casting starter kit to produce metallic effect pieces. The guide takes you through the entire process including creating the silicone moulds, casting a splash part and finally casting and finishing the cold cast part.

The metal powder not only gives amazing metallic effects, it also makes the pieces weighty and the feels cool to the touch like a true metal piece. It is very easy to work with and with quite simple finishing work it produces brilliant results, and coupled with the Xencast® P2 Fast Cast resin means that multiple pieces can be produced in a very short time as the curing time is under 30 minutes per casting.

The finishing process was achieved by using abrasive papers and a sanding block and then given a contrast effect using black spray paint and steel wool. Different looks can be achieved by using different metals - aluminium, bronze, brass or copper are readily available.

Here's the video tutorial demonstrating how to cold cast using metal powders:


If anyone has any questions on this process or the materials please post them and we'll be happy to answer them.

Becky Hinton
Easy Composites

Edited 8 Years Ago by Becky (Staff)
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Rich (Staff)
Rich (Staff)
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Sounds like you have your methodology figured out so definitely give it a go - please let us know how you get on.
Eddie Walsh
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Rich (Staff) - 7/12/2018 1:40:08 PM
Sounds like you have your methodology figured out so definitely give it a go - please let us know how you get on.

Hi, one more question, as I already have a Fiberglass Mould Of my Horse Badge can I use that to cast my Horse badge, the problem I have when I lay up with Fiberglass is the only way I can clean up the excess flashing etc is to use a DA sander before I remove from Mould which is not ideal as I am also sanding my Mould each time so Mould does not last long, so hopefully with your cold casting metal Powders I can clean off the surplus before it goes off, is that correct, again Thanks, Regards DM

Rich (Staff)
Rich (Staff)
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Hi Dinoman,

What type of gelcoat do you have on the mould tool as you need to ensure you have a compatible type and of course use a suitable release agent? You should be able to apply the casting material in such a way that you have a very good finish on the reverse anyway so as to avoid flash lines.
Eddie Walsh
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Rich (Staff) - 7/16/2018 12:18:26 PM
Hi Dinoman,

What type of gelcoat do you have on the mould tool as you need to ensure you have a compatible type and of course use a suitable release agent? You should be able to apply the casting material in such a way that you have a very good finish on the reverse anyway so as to avoid flash lines.

Hi Rich, my Mould is an old Fiberglass Polyester one which I use a PVA release agent , but if suitable I can use your Easylease one if necessary, Regards DM

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Becky (Staff) - 8 Years Ago
Dinoman - 7 Years Ago
Rich (Staff) - 7 Years Ago
Dinoman - 7 Years Ago
Rich (Staff) - 7 Years Ago
Dinoman - 7 Years Ago
Rich (Staff) - 7 Years Ago
Dinoman - 7 Years Ago
Furrari - 7 Years Ago
Dinoman - 7 Years Ago
Furrari - 7 Years Ago
Warren (Staff) - 7 Years Ago
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Furrari - 7 Years Ago
Furrari - 7 Years Ago
Furrari - 7 Years Ago
Furrari - 7 Years Ago
                     Hi Mick, thanks, sounds like you are almost there, Regards Ed
Dinoman - 7 Years Ago

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