How to get a perfect join on a round part?


Author
Message
NTF6
NTF6
Supreme Being (115 reputation)Supreme Being (115 reputation)Supreme Being (115 reputation)Supreme Being (115 reputation)Supreme Being (115 reputation)Supreme Being (115 reputation)Supreme Being (115 reputation)Supreme Being (115 reputation)Supreme Being (115 reputation)
Group: Forum Members
Posts: 13, Visits: 34
Hi,

I am skinning a turbo inlet pipe that is round, tapers from one end to the other and also has a tight bend in it. Initially I layed down a first layer using 25mm plain weave CF tape because the inlet pipe was made up of two pieces and i needed the piece structurally joined before moving on. I have sanded the piece down ready for the next layer which will be the nice visual layer as seen when the piece is finished.

My next step is to add another layer using 3k 2x2 twill but I would like advice on how to get a perfect join when I lay the CF on the resin and also the odd shape of the piece. I don't want the weave coming apart if I cut it and I also don't want to overlap the joint.

Any advice would be greatly appreciated, btw, this is my first skinning project.
Replies
ChrisR
ChrisR
Supreme Being (2.8K reputation)Supreme Being (2.8K reputation)Supreme Being (2.8K reputation)Supreme Being (2.8K reputation)Supreme Being (2.8K reputation)Supreme Being (2.8K reputation)Supreme Being (2.8K reputation)Supreme Being (2.8K reputation)Supreme Being (2.8K reputation)
Group: Forum Members
Posts: 363, Visits: 3K
I was thinking if you want to wrap it with fabric then use a 1/2" ribbon of UD/spread tow/weave as a finishing trimmer over the join,

Mould wise, my first thought was make a box just larger than the part, pour in some silicone to get the shape, split and release, then put back in the box and pour in some styrene based foam to make the pattern then just layup over it and use some heat shrink over the top to compress, then dissolve the foam after, you could get the mould made in a couple of hours and it's re-usable for small runs
WR Composites
WR Composites
Supreme Being (75 reputation)Supreme Being (75 reputation)Supreme Being (75 reputation)Supreme Being (75 reputation)Supreme Being (75 reputation)Supreme Being (75 reputation)Supreme Being (75 reputation)Supreme Being (75 reputation)Supreme Being (75 reputation)
Group: Forum Members
Posts: 9, Visits: 158
ChrisR (17/05/2017)
I was thinking if you want to wrap it with fabric then use a 1/2" ribbon of UD/spread tow/weave as a finishing trimmer over the join,

Mould wise, my first thought was make a box just larger than the part, pour in some silicone to get the shape, split and release, then put back in the box and pour in some styrene based foam to make the pattern then just layup over it and use some heat shrink over the top to compress, then dissolve the foam after, you could get the mould made in a couple of hours and it's re-usable for small runs


Don't go telling Fasta it can be done in two hours Smile 
GO

Merge Selected

Merge into selected topic...



Merge into merge target...



Merge into a specific topic ID...




Threaded View
Threaded View
NTF6 - 8 Years Ago
WR Composites - 8 Years Ago
NTF6 - 8 Years Ago
Warren (Staff) - 8 Years Ago
NTF6 - 8 Years Ago
Fasta - 8 Years Ago
NTF6 - 8 Years Ago
Fasta - 8 Years Ago
WR Composites - 8 Years Ago
Fasta - 8 Years Ago
WR Composites - 8 Years Ago
Fasta - 8 Years Ago
WR Composites - 8 Years Ago
Fasta - 8 Years Ago
NTF6 - 8 Years Ago
NTF6 - 8 Years Ago
NTF6 - 8 Years Ago
NTF6 - 8 Years Ago
NTF6 - 8 Years Ago
ChrisR - 8 Years Ago
WR Composites - 8 Years Ago
Interloper393 - 8 Years Ago
NTF6 - 8 Years Ago
joellawtie - 8 Years Ago
NTF6 - 8 Years Ago
joellawtie - 8 Years Ago
joellawtie - 8 Years Ago
Interloper393 - 8 Years Ago
joellawtie - 8 Years Ago

Similar Topics

Reading This Topic

Explore
Messages
Mentions
Search