How to get a perfect join on a round part?


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NTF6
NTF6
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Fasta (17/05/2017)
NTF6 (17/05/2017)
I was thinking if I apply the CF to the tacked off resin but then run a stanley knife down the CF at the exact point where the CF has stuck to the resin and where it hasn't, then sticking down the remainder until I get to my cut line and again running the knife blade down the CF on the cut line I did before as the Cf lays over on the dry CF. What do you reckon?


That could work too but you would have to really get that second cut right to meet the other one spot on. Might be an idea to paint your tube black so that any gaps don't show through?

Usually these sort of engine bay parts are only only seen from one side, even more simple would be just to wrap with one piece and make sure your scissor cut overlap is on the unseen back side?? If you can accept that?


Thanks, the item already is a black plastic and you're right I was thinking of placing the CF joint on the inside where it would never be seen unless the pipe was off the car.
Edited 7 Years Ago by NTF6
NTF6
NTF6
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Also I want this part to be finished in a Matte finish look not glossy, I'm guessing my best option is to clear coat when finished and if so what is the best clear coat to use on the resin, Enamel or Acrylic. And to what grit wet sanding do I need to finish to before I clear coat?

1 more question, given this pipe is in the engine bay and it sits above the exhaust manifold (which has a heat shield but still pumps out a bit of heat). Should I post cure the part and if so given I'm using West System 105 Resin and 207 Hardener would I be correct in post curing at 70º for 6 hours?

Thanks for the assistance.
WR Composites
WR Composites
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Fasta (17/05/2017)
Really? the guy is skinning and has no mould!


The mould could be made in less than two hours, the amount of time skinning a part like this is considerable considering you are only changing the part aesthetically. Either way each to their own and have fun Smile
Edited 7 Years Ago by WR Composites
Fasta
Fasta
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Pattern prep

split mould flanges

release system

one mould side, gel coat and laminate

Pull temp flanges and release coat 

second mould side, gel coat and laminate

Release moulds, trim, polish and release system again.




2 hours BS, get real.




Edited 7 Years Ago by Fasta
WR Composites
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Fasta (17/05/2017)


Pattern prep

split mould flanges

release system

one mould side, gel coat and laminate

Pull temp flanges and release coat 

second mould side, gel coat and laminate

Release moulds, trim, polish and release system again.




2 hours BS, get real.


Only speaking from experience Fasta, no need to be impolite .
Fasta
Fasta
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WR Composites (17/05/2017)
Fasta (17/05/2017)


Pattern prep

split mould flanges

release system

one mould side, gel coat and laminate

Pull temp flanges and release coat 

second mould side, gel coat and laminate

Release moulds, trim, polish and release system again.




2 hours BS, get real.


Only speaking from experience Fasta, no need to be impolite .






The pronunciation "BS" is polite.




NTF6
NTF6
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So this was the original part with the big plastic muffler on it.
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IMG_2084.JPG (352 views, 1.00 MB)
NTF6
NTF6
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The part with the muffler stripped away.
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IMG_2127.JPG (374 views, 1.00 MB)
NTF6
NTF6
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Well I was going to upload a pic of the part with the first lay up of CF tape but Jesus Christ what forum only allows 2 pics to be uploaded or you exceed your upload allowance?
ChrisR
ChrisR
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I was thinking if you want to wrap it with fabric then use a 1/2" ribbon of UD/spread tow/weave as a finishing trimmer over the join,

Mould wise, my first thought was make a box just larger than the part, pour in some silicone to get the shape, split and release, then put back in the box and pour in some styrene based foam to make the pattern then just layup over it and use some heat shrink over the top to compress, then dissolve the foam after, you could get the mould made in a couple of hours and it's re-usable for small runs
GO

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