First infusion has porosity


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Roo2
Roo2
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Hello there,
I've just completed my first infused part. It's a shell for a home made metal detector coil. I'm generally happy with the result but would like to improve the surface finish on future parts.
The part is made with 2 layers of 200gsm fibreglass and a low viscosity epoxy that uses a very slow hardener. It took over 4 hours to start to gel in a warm environment. I'm using a pump that can get down to about -28" and  after I infused the resin it was turned off. No evidence of leaks where seen and the vacuum gauge needle didn't move for the entire cure duration.
If you look at the attached photo of the shell on the scales there are a few areas that appear to have porosity. Small holes between the fibre weave. Could that be caused by using hardener that is too slow and all the resin has been squeezed, drawn out of the very thin laminate? Or is it just evidence of tiny air leaks I couldn't see or measure?
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oekmont
oekmont
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I can definitely say that degassing could be a very important part of the infusion process. Maybe it might work for some people without degassing. Possible factors might be the resin, the mixing techniques, the shape of the final part, etc. At first, infusion worked quite well without degassing. There where some pinholes most times, but far less than in my wet laid parts. But as the parts became bigger and more complicated, the pinholes got more, so I tried degassing. Since then there never was a pinhole again.
You said, that the needle didn't move during cure. This implicates that you part was under full vacuum during cure. Without degassing I would recommend not to do that. The smallest bubbles become 1000 times bigger under full vacuum. If you don't want to degas, clamp of the vacuum line first, and let some additional resin soak in. Than clamp of the resin line. This should help a lot reducing pinholes.
GO

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Roo2 - 8 Years Ago
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