PU foam plug and body filler


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TURK
TURK
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Hi all,



I'm in need of a little help guys  ........  I watched ( and learned a great deal ) from Paul's 'Airbox' video on YouTube,  I purchased and currently using the Low Density 48Kgs/m3 PU foam blocks, to get my 'form'.  I then put a skim of body filler to harden the 'form' that will eventually be my plug for casting a resin mould.  After the initial body filler 'skim' had hardened,  I applied a few more layers of body filler to build-up the form to the dimensions I wanted.  So basically,  my plug now has about 3mm of body filler on it that needs to be sanded down smooth.

Unfortunately,  that isn't what happened ...........  the body filler ( known as 'Bonda' ) turned out to be more like a rubbery texture !!!  Crazy    as we all probably know,  it's impossible to sand down bubble gum !

Any of you know why it did this ? ..........  did I overdo the 'skimming' of body filler ?

The plugs have now been drying for four days,  but the texture of the body filler is still quite soft, to the point where I can push my finger nail into it.

This was the original 'skim' of body filler   >>

 



Then I applied a little more on  to build it up as it were,  so I could sand down the contours   >>

 





So,  another question if I may .........  As I've never had any troubles with this sort of body filler,  I use it all the time ( mostly on MDF plugs ) and never had any issues with it.  D'you think there's been kind of a reaction with the PU foam ?  should I have applied a few layers of Pattern-Coat Primer to the initial 'skim' of body filler ?  or can I simply apply Pattern-Coat Primer directly onto the PU foam ?  ( sorry, that's three questions ! )



There's loads more info in the following link,  and the entire procedure  here >  PU foam plugs




Many thanks for your time.






TURK
Edited 9 Years Ago by TURK
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Hanaldo
Hanaldo
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I'd wager you simply didn't put enough hardener in. Happens to me from time to time, despite having done this professionally for almost 5 years. 
TURK
TURK
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Hanaldo (07/12/2016)
I'd wager you simply didn't put enough hardener in. Happens to me from time to time, despite having done this professionally for almost 5 years. 






I'm not a betting man Hanaldo ..........  but you could be right !   Satisfied    as it's usually done by eye,  I could well of done that   Blush


I'm going to give it another go,  as I was so close at getting those plugs right.  This time I'm going to use the High Density PU foam rated at 96Kgs/m3 that I have in stock.  I'll also shape the form much closer to what the completed plug will be, negating the 'build-up' stage with the body filler.  D'you think it's possible to apply the Pattern-Coat Primer directly onto the PU foam ?  as the Pattern-Coat Primer is a Polyester resin it shouldn't eat away at the PU foam,  but for best results should I really be skimming the entire PU pattern first ?



I don't want to goof again, as these two blocks of PU foam is all I have left in stock   Sad







TURK
GO

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TURK - 9 Years Ago
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