Engine Pulley Cover


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Shane1985
Shane1985
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Hi guys,

Planning to make a pulley cover then it dawned on me that I have to take temperature in to consideration.

I am planning to make the part using the Epoxy resin infusion process at about 3-4mm thickness finished with a couple of coats of clear coat.

I know cambelt covers can get quite hot, so am I okay using this process to make the part? 

I don't have an oven yet and don't plan to until I am more experienced.

Cheers guys

Shane 


Shane
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Hanaldo
Hanaldo
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Print-through refers to the effect of the resin shrinking so the fibres 'print' through to the surface, distorting the surface so you get little bumps where the fibres are. The heavier the fabric, the more obvious the distortion is, so often lightweight fabrics are use on the surface as a print-blocker. It can still often occur where heavier backing layers print through to the surface. 

It is less obvious with coatings, but it is still visible. The only real way to reduce this is to post-cure before coating the part, so that shrinkage is very minimal. Ideally one should always post cure the parts in their mould prior to demoulding so that the mould surface is able to 'balance' the laminate and keep it flat while it cures. 

It's nothing to panic about, just be aware of it, especially if you are expecting your surface to remain perfectly flat. 
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