Good afternoon to all,

I am building a female mold that will beused to make a carbon fibre marathon canoe (18’6”). I have good skills working with fibreglass but this is my first experience in making a femalemold.

The mold is based on wooden slats lined with 1” foam and  lined once more with fibreglass. The fibreglass  is then finished with the usual body fillerand mold primer/hi-gloss coats to make it a glass finish. As you may realise,the front and back end of the molds are extremely streamlined and I find itimpossible to sand down to a glass finish.

The alternatives that I have come up withwould be to 1) cut the mold in half and work on each side separately thenreassemble to lay the carbon fibre cloth. The disadvantage might be that Iwould not end up with symmetrical sides. Option 2 would be to lay the carbon fibrein the mold as is but finish the exterior of the canoe’s ends to a glass finishafterwards. Finishing the outside to a glass finish after unmolding seemsdifficult to achieve. Any comment and recommendation would be welcome. 

Manythanks.

Z

Yes ... Plugs can be a lot of work ... But a really well made plug saves so much work on the rest of the process!

When you go ahead and make a LARGE project like this, everything gets "amplified" ..   (especially the time needed)

.. But with a good mould made from the plug, you can start up a production of the canoes...

Maybe make a bit of money to make up for all the work 

"Sapere Aude"... Dare to KNOW!

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