roof plug


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winty
winty
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Hi
My plan is to replace my car roof with a glass/carbon fibre version mainly for strength and to replace the current damaged metal one.
For costs, the plug I'm thinking polyester csm but I want it as good as I can get as the donor car will be a one off, so not quite sure yet. I'm in the marine trade and polyester resin and gel coat is the norm. 
I'm looking for experienced answers on whether to go for poly or epoxy? What do you think? Epoxy without gelcoat, is this a good bad option?
How many layers do you think for a roof plug? I'm thinking 6 layers if using poly csm. What would everyone go for? Also like to hear about amount of layers using epoxies and various cloths.

Thanks
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winty
winty
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I have this available at my work that's why I've considered this and the idea is to keep the cost to a minimum. Epoxy is a learning curve for me thats why I have been asking for ideas, as in my trade polyester is standard. Epoxy is rarely used, only for the odd small repair. Smile
RussellE
RussellE
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I would be a little dubious of using an epoxy gel coat unless you are going to paint it.  My experience on boats is that the epoxy resin deteriorates in sunlight.  Where I have used epoxy resin with glass fibre for repairs I have coated it with a polyurethane resin gel coat for protection.

Russell.
GO

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