GRP Boat Repairs (Osmosis?)


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Davey1000
Davey1000
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We are working on an old Colvic Springtide 24 sailing yacht now located in South Wales.  The boat was built in the 1960s.  It has been on dry land for at least five years but it is now time for it to go back into the water.  The old anti-fouling was in a very bad way and needed to come off.  Disc and belt sanders were very laborious so a Sealey industrial strength pressure washer was tried.  This removed the loose paint but not the hard-stuck paint.  Nevertheless it reduced the need for sanding tremendously. 

After pressure-washing a lot of little craters appeared (they are not blisters) Typically they are up to 6mm to 8mm across and 2mm to 3mm deep.

A blue water yachtsman advised mixing-up glass micro-spheres with epoxy resin and squeegee-ing the paste over the hull.  The problem is that there are so many different types of epoxy resin!

Colvic were famous for making thick strong hulls but the resin was probably polyester.  Please could someone advise whether the hull needs sandblasting to "key" the craters (we have a Karcher wet blasting attachment that might be adaptable to the Sealey)  One school of thought advises solvent cleaning with acetone as well!

Unfortunately the expert skipper now lives in the Caribbean so he cannot oversee the job.

(Some of the craters look new almost as if the pressure washer has caused them by dislodging loose material. Most seem to be old however but it looks as if the hull is somehow aging)

Please advise as the boat needs to go into the water in the next six weeks. 
FLD
FLD
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Eastcoast fibreglass specialise in boat repairs and have many guides (inc one on osmosis repair) I'd recomend having a good read around there.

(sorry EC, dont like to plug other people on your forum but they are a good bunch!)
Paul (Staff)
Paul (Staff)
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Hi Davey,

If the osmosis is very extensive (which it sounds like it is) It may be worth trying a method such as sandblasting to remove the loose material and clean out the cavities of the 'pockets' otherwise you may well be spending a very long time with a grinder! This would need some trialing as there is a very good chance of causing further delamination by forcing the plys of the laminate apart and you could easily end-up with more of a problem than you started with. I wouldn't recommend using water as this is likely to increase the chance of 'peeling' and also may drive water into areas of the laminate reducing the quality of bond and also increasing the chances of future osmosis problems.

As for the resin choice... obviously an epoxy would be preferable due to it's increased bond strength over polyester, most epoxy resin systems are likely to perform adequately for this application as it is not particularly structural, the ultimate resin would probably be our rapid repair resin as this has incredibly high bond and flexural strength (it also cures very quickly which is useful especially if you are working with the resin outside) Obviously this performance comes at a price and I would imagine that our EL2 resin system would do the job perfectly well if you are more price sensitive.

@FLD - Eastcoast fibreglass sure are a good bunch! I've sure there guide on osmosis repair is well worth taking a look at.

Good luck with the repairs it sounds like you have your work cut-out over the next 6 weeks!

Paul Statham
Easy Composites / Carbon Mods - Technical
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