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Infusion mesh on small parts, or not?
Infusion mesh on small parts, or not?
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Infusion mesh on small parts, or not?
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carbonfibreworks
carbonfibreworks
posted 12 Years Ago
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wozza (27/04/2013)
What was your infusion path? Where and how long was the infusion spiral and mesh? What temp/viscosity was the resin? All these have a big effect on the outcome
Regards Warren
Hi Warren
No doubt it can be done with the right combination of factors, i will be making a new guard on Sunday and will take a few images and place them on this thread .
Regards Chris
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prsw
prsw
posted 12 Years Ago
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This is turning in to a good thread, and I think I know the solution to a problem I had
on a complex part, I had mesh on a tight corner and got semi-dry fibres / bridging there.
Thanks Warren.
http://motoform.blogspot.se
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wozza
wozza
posted 12 Years Ago
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What I have found works, especially on say a 90 degree internal bend with a tight radius is to mark the mesh with a pen. Then fold the mesh back on itself along that line creating a tight crease in the mesh. I sometimes also stop the mesh just short of the problem area, and then continue with the mesh after that. This does increase lay-up time, and for me that means less profit
That is why I use the no mesh technique on some parts. You can also substitute the mesh for small pieces of soric (on top of the peel ply) in problem areas as this acts as a flow medium and conforms to complex shapes well.
Hope that helps.
Regards Warren
Carbon
Copies Ltd
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12 Years Ago by
wozza
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carbonfibreworks
carbonfibreworks
posted 12 Years Ago
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Hi All
First off let me ask for forgiveness for my truly horrendous IT skills in regards to the image below . The green section is the infusion mesh and the white line on the right is the resin feed spiral, i also had a spiral on the vac side also. Peel ply was used and i had four layers of carbon with no leaks in the bag and pulling full vacuum. The component below the mould is one of several i have made using these moulds and infusion with mesh over the whole component. I know the mould is far from ideal due to the size of the flanges but as stated i have used these moulds without any issues. I have think the answer is going to be don't infuse from right to left and go from top to bottom if using the no mesh method but look forward to the replies, every day is a school day
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12 Years Ago by
Bartonphoenix750
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wozza
wozza
posted 12 Years Ago
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Hi, as you say you are restricted by the moulds you have. In an ideal world you should aim for the resin to travel the shortest distance, so as you say front to back is the way forward.
I would (if the mould allowed) have the spiral the full length of the front edge with the resin feed in the middle and the vac in the middle of the back edge (where the up-turn is). You could stop the mesh just short of the up-turn, so a nice simple rectangle of mesh. If you put a 50mm square of mesh and breather cloth under the vac outlet this will choke down the resin feed once in reaches the vac outlet allowing the upturn to saturate without the need for mesh. You can also leave the resin feed clamp open for a good 30-60 seconds (depending on the size of the part) after the vac is clamped off giving you a resin rich part. Because of the moulds you have you can only have a small feed spiral and the resin has a long way to travel. Even with mesh I would think it was a pretty slow infusion.
Regards Warren
Carbon
Copies Ltd
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12 Years Ago by
wozza
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