keeping flanges clean


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chriscnf
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Hi guys...I'm using a three part epoxy mold which I inflate with a bladder. The flanges are pretty smooth based off polypropylene board and a quick polish but I still get a build up of thin resin film on the flanges that  is a witch to remove. My release process is zyvax sealer and Zyvax release 4 with a dusting of hairspray as a lazy substitute for pva. (The spray gives my parts a slight texture which is desirable).
Clean up is to throw the mold in a water bath for a day. I wonder if the long soak if effecting the zyvax but my parts pop out from a complex mold super easily.
Maybe a build up on the mold flanges is just normal...it polishes off ok but that's all extra work.
Lester Populaire
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chriscnf - 12/2/2020 6:02:03 PM
Hi guys...I'm using a three part epoxy mold which I inflate with a bladder. The flanges are pretty smooth based off polypropylene board and a quick polish but I still get a build up of thin resin film on the flanges that  is a witch to remove. My release process is zyvax sealer and Zyvax release 4 with a dusting of hairspray as a lazy substitute for pva. (The spray gives my parts a slight texture which is desirable).
Clean up is to throw the mold in a water bath for a day. I wonder if the long soak if effecting the zyvax but my parts pop out from a complex mold super easily.
Maybe a build up on the mold flanges is just normal...it polishes off ok but that's all extra work.

The best way i found was using compressed air to get rid of the majority of the thin film and then use some masking tape to pull off the remaining little bits. No soak or anything.

chriscnf
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Lester Populaire - 12/2/2020 8:27:16 PM
chriscnf - 12/2/2020 6:02:03 PM
Hi guys...I'm using a three part epoxy mold which I inflate with a bladder. The flanges are pretty smooth based off polypropylene board and a quick polish but I still get a build up of thin resin film on the flanges that  is a witch to remove. My release process is zyvax sealer and Zyvax release 4 with a dusting of hairspray as a lazy substitute for pva. (The spray gives my parts a slight texture which is desirable).
Clean up is to throw the mold in a water bath for a day. I wonder if the long soak if effecting the zyvax but my parts pop out from a complex mold super easily.
Maybe a build up on the mold flanges is just normal...it polishes off ok but that's all extra work.

The best way i found was using compressed air to get rid of the majority of the thin film and then use some masking tape to pull off the remaining little bits. No soak or anything.

I'm being to think what I'm seeing is film created by the hairspray being left in water...or perhaps is reacting with the zyvax. All of the spray in the mold body comes off cleanly and washes away instantly. Not sure yet but I'll figure it out. The hairspray definitely creates a plastic film and releases like PVA, but the real biggy is that I can control texture with different products to give the parts better grip in wet conditions.

Warren (Staff)
Warren (Staff)
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I have found that with a good semi-permanent release agent, the air gun trick works well or a flat edge plastic bit of card is enough to knock it off and get you back to a clean surface. 

Warren Penalver
Easy Composites / Carbon Mods - Technical Support Assistant
chriscnf
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Warren (Staff) - 12/8/2020 10:05:33 AM
I have found that with a good semi-permanent release agent, the air gun trick works well or a flat edge plastic bit of card is enough to knock it off and get you back to a clean surface. 

Cheers Warren...I'm in the process of polishing them clean and will restart with sealer and semi permanent mold release alone.
 

Edited 4 Years Ago by chriscnf
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