Hello from Birmingham


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D.C.
D.C.
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I ended up here after browsing the easycomposites website and thought this looked like a nice forum for asking silly questions!

I am intending to start a CNC build in the next few months and have been struggling a bit with material choice and design of the gantry. A CNC machine gantry needs to weigh as little as possible and be as rigid as is possible, every ten thousandth of an inch is important in determining the precision of the machine.

Most all designs I've seen rely on adding hugely excessive amounts of material to the gantry making it very heavy which introduces other problems that require extra reinforcing of the base & rails and upgrading of motors to work around. Oddly though all the research I do points very quickly to a composite honeycomb design as being by far the best solution for a CNC gantry but it doesn't look as if anyone has ever tried it.

Am I missing something? Are composite designs just so expensive or difficult to do they end up outside of the reach of amateurs, would a composite design be able to withstand hours of vibration everyday and still maintain it's precision?
wozza
wozza
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Hi D.C,
           I used to work in the Machine Tool and Aerospace Industry so I have some idea of what you are talking about. I have recently started a small Composites Business and at the moment I am doing some scale testing of Composite Beams for the Construction Industry. I would be happy to pass on the results if they are of interest to you. As you say it would seem that Composites are more than suitable for your application, the cost is the killer for mass production.

Regards Warren

Carbon Copies Ltd
D.C.
D.C.
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Yes please Wozza that would be fantastic thanks.

Anything you have on behaviour under shockloads or it's ability to dampen vibration would be really useful. What sort of market are you designing for?
wozza
wozza
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No problem as soon as I have some tangible results I will send them. I have a few things in the pipeline one of which is a staircase.

Regards Warren

Carbon Copies Ltd
Mariusz
Mariusz
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D.C. - 10/5/2012 1:05:40 PM
I ended up here after browsing the easycomposites website and thought this looked like a nice forum for asking silly questions!

I am intending to start a CNC build in the next few months and have been struggling a bit with material choice and design of the gantry. A CNC machine gantry needs to weigh as little as possible and be as rigid as is possible, every ten thousandth of an inch is important in determining the precision of the machine.

Most all designs I've seen rely on adding hugely excessive amounts of material to the gantry making it very heavy which introduces other problems that require extra reinforcing of the base & rails and upgrading of motors to work around. Oddly though all the research I do points very quickly to a composite honeycomb design as being by far the best solution for a CNC gantry but it doesn't look as if anyone has ever tried it.

Am I missing something? Are composite designs just so expensive or difficult to do they end up outside of the reach of amateurs, would a composite design be able to withstand hours of vibration everyday and still maintain it's precision?


Hello D.C do you still work with composites ? Many thanks and greedings from Tamworth!

GO

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