Group: Forum Members
Posts: 550,
Visits: 27K
|
High costs is really no simple answer. There is much more to it than you might think. And doing it as a hybrid structure isn't always the cheaper way.
Carbon crash structures: the basics are pretty simple: metals can convert kinetic energy to heat by getting deformed. And this doesn't mean elastic deformation like a spring, as this only stores the energy. think of a spring falling to the ground. It bounces back. This doesn't help the passenger of the car, as his momentum does simply change his direction. After the drop, the spring will look exacly as before. The deformation was not permanent, but elastic. Now think of a spring made from soldering wire. It will bounce back far less, because the permanent deformation of the lead will convert the energy to heat. carbon is very bad at permanent deformation (but excellent at elastic deformation (high end bow limbs are made of carbon)), and so can't dissipate kinetic energy to a purposeful degree. But it has a trump card: it can store up great energy through elastic deformation, than snap, and let the stored energy fly away with the broken pieces. Sounds bad? Is bad! This means carbon can dissipate kinetic energy the better, the tinier it breaks into pieces. The energy is converted to surface energy. Now look at a f1 monocoque crash test. You will see, that the mocoque will turn to dust, beginning from the nose. And here be got our car pillar. Can you think of a way, to turn it into dust as much as possible, no matter how the crash looks like? If you know the direction yes, you could place a tube like structure in that direction, and if done right, it will work excellent. But in a complex structure, with the windscreen and the roof, and with so many possible crash situations, this is really hard.
|