Weight Saving Exercise - Marching drums.


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Warren
Warren
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This is a weight sifting exercise for a friend who is in a marching band.

He and the band carry around drums like these:
http://www.andantedrums.co.uk/91190b90.jpg

The drum weighs 7kg which doesnt sound that much but it is when you consider its carried all day.

Most of the weight is in the hoops at the top and bottom which are made of solid metal.

The aim is to see if they can be made from a composite material and still be strong enough.

Now these are the top rings close up:




In effect it is two rings with the drum skin between them. Buy tightening the two together with the allen head screws, you tension the skin.  In effect the bottom ring is pressed on the skin while the skin ring is pulled down by the top ring as it is tightened.

the snare unit is not an issue, its already a hollow alloy box section so not worth the effort for little gain.

Now the shape isnt hard to make so i know i can easily save weight if you went for a simple copy out of carbon.  However there are both crush forces acting on the carbon (against the drum skin) and a lot of tension around both edges of the rings as they are tightened together.

That is an unusual combination on carbon.

Already im thinking you will need a laser cut metal ring top and bottom to spread the load and to take the bolts and thread.

Any ideas on if carbon can take the crush forces needed for this kind of application??
wozza
wozza
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Really interesting project there Warren.
If my understanding of the way in which the tension is applied to the Skin is correct, then the loads applied to the Rings if they were replicated in Carbon would be Static Compression Loads. Its the bolts that are under tension. If this is the case then a composite structure(if designed correctly) should have no issues with those loads.
The form of the current Rings already creates a very "stiff" structure with the use of right angle returns etc very similar to a "box" or "channel section.
As you mentioned I would say the biggest issue would be creating a suitable thread in the composite ring to take the tension bolts. I have successfully used threaded inserts" Rivnuts" in Composites. These have the advantage that they can be applied to the part afterwards making the lay up much simpler.

Someone may be along soon with a far better answer but I think its worth a go.
Good luck and let us know how you get on.

Carbon Copies Ltd
Edited 12 Years Ago by wozza
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