Infusing small components


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raypoignie1
raypoignie1
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I'm completely new to this tech,I'm trying to infuse small pieces of porous stone with resin, has anyone tried infusing quantities (up to 100 x 15-60mm, 3-5 mm thick) of components before. Any advice would be welcome.  
Matt (Staff)
Matt (Staff)
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Hi Ray,

When you say you're trying to 'infuse' these porous stones, could you explain a little more about what you're doing and what you want the end result to be - then I'm sure I will be able to give you some guidance on the process.

For example, do you want to end up with individual stones that have been infused with resin or do you want to end up with a solid block of resin with stones in the resin (so the stones will be more like embedments in the resin)? Maybe if you have some examples of what you're trying to achieve that would be very helpful.

All the best, Matt

Matt Statham
Easy Composites / Carbon Mods - Technical Sales
raypoignie1
raypoignie1
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The stone I'm working with, is a fragile fluorspar with a loose crystal structure. The object of the infusion is to penetrate the stone with a resin which will bind the crystals, and also fill any cracks occuring naturally within the body of the material.
  The reason I'm asking the forum is because, the system as described in your u-tube video only shows how to handle medium to large mouldings,whereas I'm going to try up to 100 small pieces in one mould, and not sure how best to ensure a good vacuum around each piece. 
    Thanks for your interest, any suggestions would be welcome.
Matt (Staff)
Matt (Staff)
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So, you would like the finished stones to remain individual? If I understand correctly then the most conventional method would be to submerge the stones in a low viscosity epoxy resin and load this mix into a vacuum degassing chamber. If you then pulled a vacuum on the chamber with the stones submerged in resin inside the chamber then the air inside the porous stones would expand and bubble out of the stones. When you then re-pressurise the chamber (let the air back in) then the evacuated cavities within the stone's porous structure would be filled with resin. You could then remove the stones and place them suitably (maybe on some release film or a plastic mesh of some description) whilst the resin cured.

Matt Statham
Easy Composites / Carbon Mods - Technical Sales
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