Kit Car Floor


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OliilO
OliilO
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I'm contemplating rebuilding my kit car (Mac#1 seven-alike) over winter and am looking to replace as much as I can with resin infused CF equivalents - davro and  brian2fast's topics have been invaluable so far.

The car currently has a 1.6mm Al floor with a maximum unsupported span of about 500mm. I've a few questions about the feasibility of replacing this with a composite replacement from those with more experience.

Attachment - bond or rivet? I'd instinctively rather rivet in case I need to remove the floor in future but what are likely issues with this? I have some concern about corrosion/different materials reacting and also the proximity of rivet holes to the edge of the composite floor.

Layup - I'd initially look to follow the guide of replacing the original thickness with a similar thickness of composite and want to include some Kevlar for impact/penetration resistance. Would something along the lines of 200gsm CF - 300gsm 45 degree CF - 300gsm Kevlar - 300gsm 45 degree CF - 200gsm CF sound about right?

Or would a Soric cored sheet be a better proposition, with a solid CF perimeter for attachment?

Thanks in advance,

Oli
Edited 8 Years Ago by OliilO
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