Citroen door


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2cvman
2cvman
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Hi, 
Have watched the videos, for making a bonnet.
I am planning on making a door using the same procedures .
Plan to make a two part  outer skin and inner skin  moulds following the videos...

The bottom half of the door is similar to the bonnet, thus do-able with care.
The top half of the door (glass surround) makes the approach more complex.

(see images attached).



What is the best approach???? 



My  newbie (2cents) is to use infusion as per the bonnet.

Regards
Peter
ps New (NOS) 2cv doors now retail at about £300    
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Hanaldo
Hanaldo
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Definitely infusion is the way to go, and I don't think the top frame would be too difficult. 

Is this for a road car? 
Dravis
Dravis
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To my eye, this could be done as two complete halves (inside & Outside) using infusion .. You would have to cut out the window part of each door "skin" Then trim and bond the halves together.

It does not look at all complicated to me -- The 2CV "stamped" metal doors are VERY simple shapes ..

The window-area that needs to be cut out could be laid up with cheap glass-fibre cloth, just as "sacrificial infusion facilitator" or the mould made with a glass-plate, and the cut out CF "sheet" used as flat CF sheet for other purposes ..

A Carbon 2CV would certainly be a sight to see .. and very light weight w00t

We have a few completely galvanized 2CV's driving around in our area .. A "CF 2 CV"  would certainly outshine them .. BigGrin

Good Luck

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2cvman
2cvman
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Hi Guys,

Thanks for the good feedback, I shall digest all that and re-run the videos.

Doors will go on  4x4 2CV, current are rusty also with only 29BHP any weight loss is a bonus.

Warren (Staff)
Warren (Staff)
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I would agree that infusion is the way forward. Inner and outer mould/skin as suggested. The window frame area is wide enough to be successfully moulded and would just need additional reinforcement added during the layup to stiffen it slightly, especially where it joins to the main door lower panel so you don't get any flex in that area.  Otherwise the shape does look relatively nice in terms of moulding so should not be too challenging to demould when the time comes.

Warren Penalver
Easy Composites / Carbon Mods - Technical Support Assistant
VVS
VVS
VVS
posted 8 Years Ago HOT
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great idea/project, i love the 2cv had a few of them when i was young and such a laught,
drop the suspension to stop the roll and happy days.

should be simple as stated, do the door, bonnet, wings, boot and keep going! 
GO

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