Telescope parts... total beginner to compositing


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Dave_D
Dave_D
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Hi everyone.

I'm just about to start the construction of a new telescope serrurier truss tube and need some advice. The picture is my 3D model of the design and i've decided to use carbon fibre for the design to a) make it as rigid as possible and b) as light as possible.

http://img.photobucket.com/albums/v369/vanityassassin/d3_zpsddc385fb.png


The circular parts need to be 6-8mm thick and i'm wondering if the following method is feasable for their construction. Using rectangular pieces of twill, arranged in a circle and built up to the required thickness which can then be cnc cut to shape (in yellow). I've never done compositing before so i'm wondering roughly how much twill would be needed to build up the thickness to what i need and will this method produce very rigid parts, bearing in mind that maintaining optical alignment is critical as the scope is purely for astrophotography. Thanks for any advice.

http://img.photobucket.com/albums/v369/vanityassassin/d4_zpsca03a22a.png
ChrisR
ChrisR
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Welcome!

to answer you question of how many layers for 6mm thick, it depends on the weight of the fabric you intend to use. A 200gsm will require 25-30 layers for 6mm (0.2-0.25mm per layer) 375gsm 12-13 layers, 650gsm 7-8 layers.

Quick question though, why all the holes? Is this for optical reasons or weight saving? If it's weight saving then loose the holes, add a 3mm core to the layup, add hard points at the brace mounting locations.

If that were my project, I'd CNC a quick circular mould, cut the core to shape, wrap the core in tow in both directions i.e. alternating between around the core like a transformer and circumferential/concentric rings then press into the mould with a matching top/flat sheet and whack under a vacuum & apply heat.
Dave_D
Dave_D
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Hi Chris, the original design was using 18mm baltic ply, so yeah, the 20mm dia holes were for weight reduction
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