Hill Climb/Sprint Car Body Shell


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wozza
wozza
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Brian2fast (04/11/2014)
Brilliant!

I like the wheel arch extensions.

Will the final carbon shell be one single part? You doing the doors as well?


The final shell will be in one piece. We did think about doing it in front and rear clams but because lightness is the aim we opted for a one piece to help with strength.
The bottom halves of the original doors are now part of the new shell, again to add strength. New door patterns and moulds will be made to fit once the shell is done.
Just the beginning of a long journeySmile

Carbon Copies Ltd
scottracing
scottracing
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will be keeping an eye on this project, good luck with the moulds
wozza
wozza
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http://www.talkcomposites.com/Uploads/Images/00efba7b-bf85-457b-bee4-67a6.jpg

A quick update. 6 days work and 30 plus kilos of resin and the main mould is done, still have door moulds to do.

Carbon Copies Ltd
Edited 10 Years Ago by wozza
Hanaldo
Hanaldo
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1 piece mould? 

You don't appear to be using unimould, is that simply for costs? 
wozza
wozza
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With the wheel arch and bottom edge returns its a 14 piece mould. As the mould will probably only be used to produce a couple of shells we opted for standard tooling gel to reduce costs on what is already an expensive project. 


Carbon Copies Ltd
Edited 10 Years Ago by wozza
Brian2fast
Brian2fast
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That looks brilliant. Smile

How many layers of glass have you used?

How did you manage to layup the overhanging wheel arches?

You have a very luxurious workshop, fancy carpet and everything. I've got a 1 mtr square bit that I have to move about with me, haha.

Craig
Edited 10 Years Ago by Brian2fast
wozza
wozza
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http://www.talkcomposites.com/Uploads/Images/cfaeff2c-3cf0-497e-9d73-73e4.jpg

Not the easiest of releases but we managed to get all the sections of the mould off the plug without damage.

Carbon Copies Ltd
wozza
wozza
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http://www.talkcomposites.com/Uploads/Images/a6bde0b3-de82-4cbd-967d-7ed9.jpg

Carbon Copies Ltd
unijacko67
unijacko67
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Great work Warren, many thanks.
https://33.media.tumblr.com/5e04eabadf233fb6c303cc89834d0fc6/tumblr_ngqx25MBsV1r87puuo9_250.jpg

http//www.kittenkitcar.co.uk
wozza
wozza
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No problem Andrew, it's a great project to be involved in. Mightily impressed with your hard work and dedication on what is your first real composites project. Think we should use some of my release agent for the part though eh w00t

Carbon Copies Ltd
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