removing/stopping defects and strengthen/reinforcement of a part


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ARSOUILLERB26
ARSOUILLERB26
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Hello everybody, I contact you for a few problems about a carbon kevlar tray I ve made

URL=http://imageshack.us/photo/my-images/707/40791410150587709709216.jpg/][/URL]

My first problem is for me a real nightmare: tiny bubbles:







I eliminated a lot them by using resin infusion (but not all of them) and using bristle roller but to have a perfect finish, I don't see any other way than to varnish (if there is an other possibility please let me know)

So I would like to know how to make this perfectly, what products do you use (I didn't see them on your shop) and the application method to have a perfect gloss finish .





For my second question, I've done this tray with 2 layers of carbon kevlar and with 2 of red traced carbon ^^ in the middle but it's too flexible specially on the 
flat part.
















I would like to know if it's possible for a next one to make it more stiff by putting a kevlar cross in the middle of the reinforcement layers Throughout the flat part and if it will be (for just one kevlar layer) visible on the exterior of the tray?

Or if is it possible to make the tray for stiff by an other way (curing?) cheaper than to put  2 or 3 more carbon reinforcement layers.





By advance, thank you for all your answers  Smile
Edited 13 Years Ago by ARSOUILLERB26
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Matt (Staff)
Matt (Staff)
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Hi Arsouille,

That really is getting to be a very high quality looking product. I think yours are the first photos that I've seen of an infusion using the coloured fabric and I'm amazed how great the weave looks. The coloured fabrics (a bit like carbon/kevlar hybrids) usually show weave distortion much more obviously but the weave looks incredible. Great work putting that in so neat. I guess being a fairly flat shape helps a lot with that.

I'm still slightly puzzled by the air bubbles. They really are looking *tiny* now. Do they exist only at one side of the infusion (I can see that they're mainly at the very edge and in the main part they're past the 'trim line' but are they ocurring mainly at the vacuum end of the project? - If so then it might be (in your case) worth purging considerably more resin through. That is to say leave both the vacuum line and the resin line open quite a while after the resin has reached the vacuum line at the other side. If it's the resin at the 'front' of the advance that's harbouring the bubbles then purging it through (into the catch-pot or at least the vac line) might get rid of the problem. Once you've purged through in the manner you'll need to clamp of the resin line and then let the vac line pull down for a little longer to get some of the excess resin out of the laminate.

I hope this helps but the problem still must be being caused by something else that I'd love to get to the bottom of for you allthough it seems to be escaping all of us at the moment. Infusion projects that we do at EC (and Carbon Mods) really don't display any air bubbles like this so it certainly can be done!

All the best, Matt  


Matt Statham
Easy Composites / Carbon Mods - Technical Sales
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ARSOUILLERB26 - 13 Years Ago
Warren - 13 Years Ago
Joe - 13 Years Ago
MAVERICK - 13 Years Ago
ARSOUILLERB26 - 13 Years Ago
Kevin-Lee - 13 Years Ago
Joe - 13 Years Ago
Warren - 13 Years Ago
Matt (Staff) - 13 Years Ago
Warren - 13 Years Ago
ARSOUILLERB26 - 13 Years Ago
Kevin-Lee - 13 Years Ago
Warren - 13 Years Ago
ARSOUILLERB26 - 13 Years Ago
Warren - 13 Years Ago
Joe - 13 Years Ago
ARSOUILLERB26 - 13 Years Ago
Joe - 13 Years Ago
Matt (Staff) - 13 Years Ago
Joe - 13 Years Ago
Warren - 13 Years Ago
Kevin-Lee - 13 Years Ago
ARSOUILLERB26 - 13 Years Ago
Matt (Staff) - 13 Years Ago

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