Talk Composites - The Forum for Advanced Composites
Back
Login
Register
Login
Register
Home
»
Advanced Composites Forum
»
General Composites Discussion
»
Shaping Nomex Honeycomb
Shaping Nomex Honeycomb
Post Reply
Like
5
Shaping Nomex Honeycomb
View
Flat Ascending
Flat Descending
Threaded
Options
Subscribe to topic
Print This Topic
Goto Topics Forum
Author
Message
thelongride
t
thelongride
posted 5 Years Ago
ANSWER
HOT
Topic Details
t
Group: Forum Members
Posts: 8,
Visits: 75
Hello,
I'm wondering if anyone can recommend a cutting bit (preferably with a 1/4" shank) that mills nomex honeycomb nicely.
Thanks!
Reply
Like
5
Reply
Rosta Spicl
Rosta Spicl
posted 5 Years Ago
ANSWER
HOT
Post Details
Group: Forum Members
Posts: 54,
Visits: 250
https://www.neuhaeuser-controx.de/services/composite-tools/honeycomb
Very expensive, really necessary 5-axis HS spindle included. I tested 4 flutes carbid router on 3-axis machine, it really doesn´t work. No cutting rather pushing...
The carbide burrs Chris talking about are for cured panel machining, not for honeycomb cores.
If the core shape is quite complicated I don´t know another method how to machine it. If the core is flat, resp. constant thickness all around the area and you would like only an edge bevel all around, for example chamfer 3x45°, I use angle grinder with sanding wheel P120. Bond it using spray glue on MDF pattern and sand it manually. If I have a complicated core that´s the reason for Rohacell using instead the honeycomb. There is no problem with 3D machining or thermoforming.
Reply
Like
5
GO
Merge Selected
Merge into selected topic...
Merge into merge target...
Merge into a specific topic ID...
Open Merge
Threaded View
Threaded View
Shaping Nomex Honeycomb
thelongride
-
5 Years Ago
Most of the cutters that work well for honeycomb have a combination of a heavy teeth in the body of the tool and a round knife at the bottom - so they cut the surface clear and then shred the rest......
explorecomposites
-
5 Years Ago
https://www.neuhaeuser-controx.de/services/composite-tools/honeycomb Very expensive, really necessary 5-axis HS spindle included. I tested 4 flutes carbid router on 3-axis machine, it really doesn´t...
Rosta Spicl
-
5 Years Ago
I forgot to mention that density of the honeycomb matters a lot. Heavier material will be more stable and easier to machine but under 40kg and it will be a mess unless you have the right tooling. Th...
explorecomposites
-
5 Years Ago
Thanks for the responses, all very helpful!
thelongride
-
5 Years Ago
Post Reply
Like
5
Similar Topics
Post Quoted Reply
Reading This Topic
Login
Login
Remember Me
Reset Password
Resend Validation Email
Login
Facebook
Google
Explore
Messages
Mentions
Search