How to make carbon fiber octogonal pipe


Author
Message
macbar
m
Junior Member (17 reputation)Junior Member (17 reputation)Junior Member (17 reputation)Junior Member (17 reputation)Junior Member (17 reputation)Junior Member (17 reputation)Junior Member (17 reputation)Junior Member (17 reputation)Junior Member (17 reputation)
Group: Forum Members
Posts: 2, Visits: 19
Hi
I need to make 50 cm long carbon fiber octagonal pipe 50mm flat-flat with wall thickness of 2mm, outside surface quality is important. Im looking for ideas how to make it. Currently the best solution i came with is to do vertical vacuum infusion with heat formed pvc pipe as outside mold. If you have any ideas, guidance please share.
Reply
Hanaldo
Hanaldo
Supreme Being (21K reputation)Supreme Being (21K reputation)Supreme Being (21K reputation)Supreme Being (21K reputation)Supreme Being (21K reputation)Supreme Being (21K reputation)Supreme Being (21K reputation)Supreme Being (21K reputation)Supreme Being (21K reputation)
Group: Forum Members
Posts: 2.5K, Visits: 28K
Depends on the geometry. If it is a simple straight octagonal tube, then I'd just get some octagonal aluminium extrusion, split it with temporary barriers on opposing edges, and make the mould as per Warren's linked tutorial.

If the pattern was less simple, and for some reason octagonal extrusion wasn't the right shape or the tube needs a bend in it, then I would build the pattern by hand in the traditional way with foam and guide templates. I do the same thing making custom intercooler piping for very complex pipes, and there's generally about a days work in getting the form right. An octagonal tube would be even easier than a round tube for this, as you don't need to try to sand an even round surface using flat tools.

I'm yet to discover something that can't be made this way. Don't get me wrong, CNC's are wonderful and can make your life a hell of a lot easier, but I'm also lucky enough to own one. If you don't have access to a CNC, and you aren't looking for volume production or engineering tolerance accuracy, then making stuff by hand is perfectly suitable.
GO

Merge Selected

Merge into selected topic...



Merge into merge target...



Merge into a specific topic ID...




Threaded View
Threaded View
macbar - 5 Years Ago
Steve Broad - 5 Years Ago
Warren (Staff) - 5 Years Ago
Steve Broad - 5 Years Ago
macbar - 5 Years Ago
explorecomposites - 5 Years Ago
Hanaldo - 5 Years Ago
Steve Broad - 5 Years Ago
Hanaldo - 5 Years Ago
oekmont - 5 Years Ago
Steve Broad - 5 Years Ago
beliblisk - 5 Years Ago
Steve Broad - 5 Years Ago

Similar Topics

Reading This Topic

Explore
Messages
Mentions
Search