Getting started with carbon fiber and plug


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neigaard
n
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Hi,

I would  like  to get started making stuff for my motorcycles in carbon fiber, but I am a total newbie and need some advice on  exactly what materials and tools I need.

My first project will be a cafe racer style seat and the biggest I have in mind is a fuel tank. I know that a cafe racer seat isnt a good beginner job so I will do some experiments first, but the seat is the need I have now. My plan with the seat is to make a plug in some foam material and "skin" the plug to make the seat. So to get a newbie like me started on a project like this, what would you recommend of material and tools? Is prepeg the way to go? Do I need a vacum pump and bags? What else?

Please descibe the materials and tools best suited for me, the newbie, maybe with links to the actual product.

Thank you
Søren

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neigaard
n
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So my list is this, can you please verify that it is good (not counting the consumables)?

The carbon fiber cloth:
https://www.easycomposites.co.uk/honeycomb-bonding-epoxy-adhesive

The resin (how much is needed for a seat and a little experimenting)?:
https://www.easycomposites.co.uk/model-board-tooling-board-block

I am planning to have a aluminium sheep/plate attached under the seat to provide stability and have something that can better withstand fastening with bolts, should I coat that asluminium with the following and bound it to the carbon, or just bolt it on after the carbon has cured?
https://www.easycomposites.co.uk/black-epoxy-pigment

Do I need to cover the styroform plug with a release agent, or does it not matter since I can just remove/dissolve the plug after the job has been done?

Thank you
Søren
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