Making a smooth mould from a grainy plastic part


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Jess8bit
Jess8bit
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Hello,

I'd like to CF-copy some automotive parts like rear diffuser, side skirts, etc. which are made of rough plastic with a grainy surface.

I may not sand the surface since I've to give the part back to its owner as is.

Do I need to wax the surface first ? How to polish it ?
What is the process to build a glossy mould from these kind of parts, in order to build aesthetic CF parts from it ?

I'd like to buy the materials from EC as soon as I know how to proceed Smile

Thank you all Smile

French guy here Wink

Jess8bit
Jess8bit
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up ! Laugh
Warren
Warren
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spray with 2k filler primer then sand smooth and polish up.
Jess8bit
Jess8bit
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Warren (11/11/2012)
spray with 2k filler primer then sand smooth and polish up.


Thank you Warren Smile

That's an seductive idea, but how do you restore the "filled" part after having finished ?

regards,
Jess
Warren
Warren
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ahh i missed that bit lol.

use tons and tons of wax and build it up in layers until its smooth.  Will take you hours and hours though.
Jess8bit
Jess8bit
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Warren (13/11/2012)
ahh i missed that bit lol.

use tons and tons of wax and build it up in layers until its smooth.  Will take you hours and hours though.
ok Smile noticed it will be long... 

so no need to spray any filler eventually ?

thank you again Warren Wink
NikCFC
NikCFC
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Use wax and pva to ensure that the part will demold without getting damaged and then sand flat and glossy the molds.
Jess8bit
Jess8bit
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NikCFC (13/11/2012)
Use wax and pva to ensure that the part will demold without getting damaged and then sand flat and glossy the molds.
Hey Nik thank you Smile
So it's better/simpler/faster to smooth the mould afterwards, than wasting time by working on a solution that would produce a smoother mould Smile
NikCFC
NikCFC
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Ideally the plug should have a perfect surface but because most of the times you have to return the parts in their original state it's better to mold it as it is and then sand and polish the mold.
Jess8bit
Jess8bit
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NikCFC (13/11/2012)
Ideally the plug should have a perfect surface but because most of the times you have to return the parts in their original state it's better to mold it as it is and then sand and polish the mold.
okidoki !
regards Smile
GO

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