Aluminium honeycomb core (& other core materials)


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Dennis Troman
Dennis Troman
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Dear Sirs,
               I am constructing a single seater race car for sprints and speed hillclimbs part of  which involves an aluminium alloy monocoque which I wish to stiffen with a honeycomb,or similar,core. Whilst the major part of the monocoque is straight lines and should present little problem, there is a section involving a single,gentle curvature.Is it possible to curve an aluminium honeycomb core to pre-curved alloy panels? or should I instead consider foam core?
Any help or advise would be appreciated before I commit the design to the metal.
Thanks in advance,
Dennis Troman
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fgayford
fgayford
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I could be wrong, but my understanding is that F1 cars are made up of carbon and nomex honeycomb and not aluminium.

With some kevlar in places to protect the driver from penetrating fragments in the even of a crash.

Fred 
Matthieu Libeert
Matthieu Libeert
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fgayford (16/03/2013)
I could be wrong, but my understanding is that F1 cars are made up of carbon and nomex honeycomb and not aluminium.

With some kevlar in places to protect the driver from penetrating fragments in the even of a crash.

Fred 


Iv did some quick research and if I'm not making a mistake at 2:08 you se an aluminum honeycomb, but they surely also use nomex honeycomb!



Matthieu Libeert
Founder MAT2 Composites X Sports
website:
www.mat2composites.com




fgayford
fgayford
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Thanks Matthieu

Yes I see lots of aluminium honey comb on the car. Wonder what the advantage is over nomex? Nomex would be lighter.

Fred
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