Breaking strength calculation of a sailboat bowsprit needed


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Carbon Charly
Carbon Charly
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Hello everyone,

I'm new in the forum, and already have my first question :-)

Who is able to do me a non-binding rough breaking-strength calculation for following sailing-boat-part made of carbon? Example pic at the end of this text.

It is about a so-called BOWSPRIT pipe (for the gennaker sails).

I'd like to change my old aluminum one for a carbon one.

My old aluminum tube has 8.5kg incl all fittings. The carbon tube only 2.5kg.
I haven't used it yet. I would like to ask forum experts first.

Conclusio should be: Is the carbon tube sufficiently dimensioned or at least as stable as the one made out of aluminium?

I have following info for you:

old aluminium tube:
- alloy: probably AlMgSi0,5
- Length: 2,300mm (approx. 1 meter boom, the rest is screwed on deck with 2 clamps)
- outer diameter: 80mm
- Inside diameter: 72mm
- Wall thickness thus: 4mm
- Weight of the pipe without fittings approx. 8 kg

Carbon tube:
pullwinded
- Length: 2,300mm (approx. 1 meter boom, the rest is screwed on deck with 2 clamps)
- outer diameter: 80mm
- Inside diameter: 76mm
- Wall thickness thus: 2mm

fiber alignment: Unidirectional inside + 75°/35° outside
fiber volume: aprox. 60 %
surface: smooth, shiny
temperature resistance: up to 110 °C
tensile-E-Modul: 240.000 MPa
tensile strength: 4.000 MPa
fracture strain: 1,50%
density: 1,8/cm³
thermal expansion coefficient: -0,1 * 10-6*K-1 along the fiber
radiolucent: 100%
specific elctrical resistance: 1,6*10-3Ohm*cm
heat conductivity: 17 [W/(m*K)]
specific heat capacity: 710 [J/kg*K)]
no vibrations
UV-resistent by using standard varnish
corrosion-resistent: e.g. petrol, oil, saltwater, hydrofluoric acid
handling: drill, mill, cutt, glue 

weight: approx. 1kg per meter

Would be super nice of you if you could help me

Many thanks in advance




BR
Carbon-Charly

Edited 6 Years Ago by Carbon Charly
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Zorbit
Z
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Zorbit - 1/11/2019 3:42:27 PM
I'm not qualified to comment on the strength issues raised,  but can add some details based on working in a yacht builders for a couple of years.
The company I worked for used carbon masts and bowsprits,  and fixings to the end of carbon tubes were made via Delrin or hardwood plugs fitted inside and butting to the end of the tubes.  Hardwood plugs were thoroughly coated with West epoxy and sanded for a key,  all plugs had a drain hole.  Plugs were fixed in with a Sikaflex product,  sorry I can't remember which one,  and stainless screws.

If a stainless clamp type fitting was used a "bandage" of epoxy/carbon was used to reinforce that area,  through bolts were supported by hardwood inserts inside the tube.

On the photo of the bowsprit,  the supporting ring looks quite hard / sharp edged.  That would worry me if a plain tube was used,  I would prefer a bandage around the tube at that point.



I forgot to add that the hardwood plugs must be thoroughly sealed every time a screw is used,  otherwise they will swell inside the tube and damage it.
GO

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