XCR resin sanding problems


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ZABAS
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I'm using XCR coating resin since last year. And never had difficulties to sand it dry. If it was hardened for at least two days, dry sanding always went smooth. But I've experienced the opposite this Summer. When it was impossible to dry sand resin that was hardened for 4-5 days. It clogs sandpaper or Abranet immediately. Also noticed weaker adhesion properties of that resin, no matter that previous coat was sanded with 220 paper. I have suspicion that it has a lot to do with air humidity. But maybe there are some additives available that would help to avoid such problems ?
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ZABAS
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Matt (Staff) - 9/24/2018 9:18:34 AM
Sorry to come into this late but I have ready through the thread. Warren is off at the moment so I'm checking in on some support threads. ZEBAS I think the way forward here is to simplify what's being tested, isolating as much as possible.

The conclusion that you have come to regarding cure inhibition caused by different brands of cured epoxy substrate seems highly unlikely but could be tested for in a controlled way by making up some small samples:
  1. I would make up 4  petri-dish sized samples (ideally in an inert thermoplastic container, such a polyproylene) with accurately weighed and mixed XCR, EL2 and the MGS L285+H286 at a 2mm depth in the bottom of each. One sample with no resin in (making up the four samples).
  2. Cure all resins off fully in the same environment (a temperature controlled oven at 20°C would be ideal).
  3. Make sure the samples should be fully cured (according to their datasheets, with respect to their cure time/temperature).
  4. Key the surface of the three samples and then pour a 1mm coating of correctly measured and mixed XCR over the top of the three cured and keyed resin samples and into the remaining empty dish.
  5. Cure all samples together back in the 20°C oven until fully cured.
I believe this would quite quickly provide results that would give a good indication as to whether there is any substance to your suspicions and, as unlikely as it seems to me, I would certainly be happy to remain open-minded and investigate further if you do find a difference across the samples. For the results to be genuinely helpful though it would be essential that the mix ratios were correct (helpful if you give us the actual grams used) and that the cure state was complete for all resins. Before they reach full cure there is the potential for a reaction which could more plausibly inhibit or affect the cure of a resin applied over the top.

I hope this helps and look forward to working with you to get to the bottom of this.

Hi Matt. I have no time to do this in this particular period. I'll have a trip during whole October. So now finishing started jobs. Wet sanding made it a lot longer. Maybe I'll return to this in November if I won't find another solution. Currently I do not have MGS because I switched to EL2 a year ago when saw it was incompatible with XCR.

GO

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