Epoxy/Polyester Table Top with Wood


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Matt
Matt
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I have a project I would like to attempt but not 100% on how to achieve it, any input would be appreciated.

I am looking to use a white epoxy or polyester to encapsulate some wooden branches to create an indoor table top. I will cut a flat surface onto the branches before laying them into an open mould. The branches will be visible on the table top but as the epoxy/polyester will be pigmented white you won't see any branches that aren't on the top surface. I hope that makes sense.

The upper surface needs to be durable, i.e. not easily scratched and fairly resistant to heat. It also has to be UV resistant - no discolouration.

Initially I was thinking of using Waterclear Polyester Casting Resin with a white pigment and treating the wood with Polyester Infusion Resin before pouring to reduce are bubbles.

My concern with this approach is the durability of the Waterclear Polyester as a table top.

Would it be possible to pour a very thin (1-2mm) layer of epoxy (with white pigment) in order to get the durable surface then make the bulk of the'body' in polyester (up to 50mm thick).

Is this possible?

Would the epoxy yellow over time?

Is there anyway I can use filler in the polyester pour to reduce costs?

Is there anything else I should consider?

TIA

Matt
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Hanaldo
Hanaldo
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Easy Composites have some pretty UV resistant epoxies these days, so that probably is an option. I'm sure one of their staff will be along to suggest the ideal product. 

As far as epoxy then polyester is concerned, they generally don't play well together and it's best to avoid it. If it was me, I would probably do an initial pour of just pigmented epoxy or polyester, let that cure to a tack, and then do a second pour of the same resin bulked out with 40-50% filler like calcium carbonate or flock. 
GO

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