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Bubbles and voids
Bubbles and voids
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Gg_knives
Gg_knives
posted 9 Years Ago
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Hello there, I have produced several sheets of carbon using a press I have made out of two sheets of 10mm aluminium which I bolt together. My intention is to make thick slabs of carbon which I can then cut into small blocks and use them for making knife handles.
The trouble I am having is small air bubbles and voids I use 12k 650g 2/2 twirl carbon 8 layers thick. I compress this stack down to 4mm using a shim on each side of my aluminium plate for a thickness guide. At first I was worried about applying too much pressure as a lot of epoxy is already forced out the sides of my press but maybe more presure might push the air out??
The questions I have are:
Is there such thing as over compression will it make dry spots or weaker carbon?
Will a simple case of using a bristled roller instead of a finned roller solve this?
Would using thinner 6k 200g 2/2 result in no bubbles?
I'm using standard el2 epoxy is there an epoxy that will give better results?
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Warren (Staff)
Warren (Staff)
posted 9 Years Ago
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A better tool for getting the trapped air out is a
Bristle Roller
as they are much more effective than flat and finned rollers. After wetting out each layer of reinforcement with resin, use the roller with a medium pressure over the entire laminate, for the first layer in a cosmetic carbon fibre part we recommend that the entire area has had at least 5 strokes to eliminate the small entrapped air bubbles.After use rinse the roller in an acetone bucket and leave it submersed until the next use, ensure that the acetone is thoroughly shaken out before each use. If cleaned properly a roller can last many months of daily use.
Warren Penalver
Easy Composites / Carbon Mods - Technical Support Assistant
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roller
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Bubbles and voids
Gg_knives
-
9 Years Ago
https://www.dropbox.com/s/a6elkl1n5dkkn17/Photo%2003-10-2016%2C%2014%2043%2028.png?dl=0 Hi im not...
Gg_knives
-
9 Years Ago
it definitely looks like the material isn't wetted out properly or there's some excess resin being...
scottracing
-
9 Years Ago
Hi thanks for the reply, yes I put resin on each layer and spread with a paint brush. Then place the...
Gg_knives
-
9 Years Ago
A better tool for getting the trapped air out is a Bristle Roller as they are much more effective...
Warren (Staff)
-
9 Years Ago
Thanks warren I've ordered a bristled roller and will give it a go in the next few days. Hopefully...
Gg_knives
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9 Years Ago
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