Bubbles and voids


Author
Message
Gg_knives
Gg_knives
Supreme Being (77 reputation)Supreme Being (77 reputation)Supreme Being (77 reputation)Supreme Being (77 reputation)Supreme Being (77 reputation)Supreme Being (77 reputation)Supreme Being (77 reputation)Supreme Being (77 reputation)Supreme Being (77 reputation)
Group: Forum Members
Posts: 9, Visits: 317
https://www.dropbox.com/s/a6elkl1n5dkkn17/Photo%2003-10-2016%2C%2014%2043%2028.png?dl=0

Hello there, I have produced several sheets of carbon using a press I have made out of two sheets of 10mm aluminium which I bolt together. My intention is to make thick slabs of carbon which I can then cut into small blocks and use them for making knife handles.

The trouble I am having is small air bubbles and voids I use 12k 650g 2/2 twirl carbon 8 layers thick. I compress this stack down to 4mm using a shim on each side of my aluminium plate for a thickness guide. At first I was worried about applying too much pressure as a lot of epoxy is already forced out the sides of my press but maybe more presure might push the air out??

The questions I have are:

Is there such thing as over compression will it make dry spots or weaker carbon?
Will a simple case of using a bristled roller instead of a finned roller solve this? 
Would using thinner 6k 200g 2/2 result in no bubbles? 
I'm using standard el2 epoxy is there an epoxy that will give better results? 
Reply
Warren (Staff)
Warren (Staff)
Supreme Being (22K reputation)Supreme Being (22K reputation)Supreme Being (22K reputation)Supreme Being (22K reputation)Supreme Being (22K reputation)Supreme Being (22K reputation)Supreme Being (22K reputation)Supreme Being (22K reputation)Supreme Being (22K reputation)
Group: Administrators
Posts: 2.5K, Visits: 8.5K
A better tool for getting the trapped air out is a Bristle Roller as they are much more effective than flat and finned rollers. After wetting out each layer of reinforcement with resin, use the roller with a medium pressure over the entire laminate, for the first layer in a cosmetic carbon fibre part we recommend that the entire area has had at least 5 strokes to eliminate the small entrapped air bubbles.After use rinse the roller in an acetone bucket and leave it submersed until the next use, ensure that the acetone is thoroughly shaken out before each use. If cleaned properly a roller can last many months of daily use.

Warren Penalver
Easy Composites / Carbon Mods - Technical Support Assistant
GO

Merge Selected

Merge into selected topic...



Merge into merge target...



Merge into a specific topic ID...





Similar Topics

Reading This Topic

Explore
Messages
Mentions
Search