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Hollow Boot Spoiler
Hollow Boot Spoiler
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Shane1985
Shane1985
posted 9 Years Ago
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Hi guys,
Planning for my first project / business Idea so please and yes I know it will be difficult so please don't shoot me down.
I want to make a CF version of the boot spoiler as pictured below, its hollow and probably about 2-3mm thick.
My question is: is there a way to make a 1 piece mold and then use the resin infusion to make the part?
Or
Does is have to be a split mold using prepreg (or resin infusion?)
Thanks guys
If the pics dont work please see
Here
Shane
-Carbon Amateur-
*Never give up!*
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Boot Spolier
CF
Hollow moulding
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9 Years Ago by
Shane1985
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Hanaldo
Hanaldo
posted 9 Years Ago
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You can, but honestly it's risky. If you're wanting to sell these parts, then imagine having 30 or 40 of them out there on people's cars for 10 years. The last thing you want is your parts to start falling apart because of a bad bond.
It's also less consistent and more labour intensive. When you're trying to sell things, you want to be able to pull them out of the mould, trim them up as quick as possible and then do any bonding quickly and easily and know everything is aligned as it should be. With a butt-joint, your trimming becomes quite difficult because if you go too far then you have a big gap but if you don't go far enough then they don't sit together properly. So it's a lot of trial and error that can add up to hours and hours and hours in a production run. Applying the adhesive becomes a task, because you need to keep it off the cosmetic surfaces.
A joggle joint makes the mould a bit more tedious, but from then on everything just works. The parts fit together exactly the same every time, you know where to trim them every time, and your bond will be as strong as the adhesive you are using.
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Shane1985
Shane1985
posted 9 Years Ago
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Thanks Hanaldo,
I have looked in to Joggle joints and see what you mean, however there are various types.
are you referring to this type?
Obviously for example of joint only.
Shane
-Carbon Amateur-
*Never give up!*
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Hollow Boot Spoiler
Shane1985
-
9 Years Ago
im no expect, but going to say that should be done in a 2 piece mold
kidpaint
-
9 Years Ago
im no expect, but going to say that should be done in a 2 piece mold
kidpaint
-
9 Years Ago
It 'can' be done as a single piece, but you're looking at more of a RTM/resin injection process....
Hanaldo
-
9 Years Ago
Hanaldo - thanks for you write up! its brilliant. I don't have a clue about joggles and i can only...
Shane1985
-
9 Years Ago
You can, but honestly it's risky. If you're wanting to sell these parts, then imagine having 30 or...
Hanaldo
-
9 Years Ago
Thanks Hanaldo, I have looked in to Joggle joints and see what you mean, however there are various...
Shane1985
-
9 Years Ago
Yeh that's more or less it. It's a lap type joggle joint rather than a tongue and groove type....
Hanaldo
-
9 Years Ago
Hanaldo you're a genius mate! :w00t: :Wow:
JustJDee
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9 Years Ago
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