Hollow Boot Spoiler


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Shane1985
Shane1985
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Hi guys,

Planning for my first project / business Idea so please and yes I know it will be difficult so please don't shoot me down.

I want to make a CF version of the boot spoiler as pictured below, its hollow and probably about 2-3mm thick.

My question is: is there a way to make a 1 piece mold and then use the resin infusion to make the part?

Or

Does is have to be a split mold using prepreg (or resin infusion?)

Thanks guys

If the pics dont work please see Here


Shane
-Carbon Amateur-
*Never give up!*
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34pics241.jpg (828 views, 162.00 KB)
Edited 9 Years Ago by Shane1985
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Hanaldo
Hanaldo
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You can, but honestly it's risky. If you're wanting to sell these parts, then imagine having 30 or 40 of them out there on people's cars for 10 years. The last thing you want is your parts to start falling apart because of a bad bond. 

It's also less consistent and more labour intensive. When you're trying to sell things, you want to be able to pull them out of the mould, trim them up as quick as possible and then do any bonding quickly and easily and know everything is aligned as it should be. With a butt-joint, your trimming becomes quite difficult because if you go too far then you have a big gap but if you don't go far enough then they don't sit together properly. So it's a lot of trial and error that can add up to hours and hours and hours in a production run. Applying the adhesive becomes a task, because you need to keep it off the cosmetic surfaces.

A joggle joint makes the mould a bit more tedious, but from then on everything just works. The parts fit together exactly the same every time, you know where to trim them every time, and your bond will be as strong as the adhesive you are using. 
Shane1985
Shane1985
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Thanks Hanaldo,

I have looked in to Joggle joints and see what you mean, however there are various types.

are you referring to this type?

http://www.talkcomposites.com/Uploads/Images/3c7d10c2-85e8-4d79-b178-9f8a.PNG

Obviously for example of joint only.


Shane
-Carbon Amateur-
*Never give up!*
GO

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