Film adhesive for honeycombe core materials


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Toffee
Toffee
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Hi all,

I am making sandwich panel and i am looking at making the carbon skins first and then sticking each layer to either side of a nomes honeycomb core material. I have thought of four options here >

1. make the outer skins, key the back of them paint brush resin on to the skins and stick either side of the honeycomb, then vacuum
2. make the outer skins, key the back of them soak the honeycomb in resin and stick either side of the honeycomb, then vacuum
3. make the outer skins, key the back of them adda 400g pre-preg layer to the back of the skins and stick to the core, vacuum, oven…

4. same as options 1 & 2 but instead of using resin use a film adhesive, question is where can i get this from, is there different weights of adhesive if so which is most suitable and where do i get it from??

hope you can help,
Lee.
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Hanaldo
Hanaldo
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The first option is perfectly adequate. Use peel ply when you're making the outer skins and you won't even need to key the surface prior to bonding. 

Option 2 is the same, but there's no need to 'soak' the honeycomb, it will only end up with resin in unnecessary places in the cells. Just the bonding surfaces need to have resin on them. Best thing to do is to spread some resin out on a surface and then dip the honeycomb into it. Slide it around a touch to get a nice even coating, then apply the honeycomb to your first skin. Apply vacuum and let it cure. Once cured, repeat the process for the other skin. Bit of a tedious process, but it works really well. Otherwise, I've made several panels by just brushing resin onto the surfaces and then bonding the whole lot in one go. 

Option 3 would also work, but unnecessary and you need to be sure that your pre-preg won't lose too much resin via capillary action. 

Option 4, if this is an absolutely critical application then this might be the best solution. However it will only realistically save a couple of grams over wet-laying some resin. This would be a good option if you wanted to do the entire laminate in one shot using pre-preg. 
GO

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