learn composites in three easy steps, Race GSXR 400 build (slow)


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VVS
VVS
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First off can i say none of this would happen if it it wasn't for Paul, Matt and the guys at Easy Composites,
to say you couldn't meet a nicer, more helpful, informative, interested in your project, etc, etc. bunch of people.
Paul and Matt have bent over backwards to help me and thanks have to be said.

I first went to EC at the old building to pick up a skinning kit to skin the header tank on my road bike and ended up making a  rea rseat cover

can be seen in the picture


This was a bad idea and has sent me down the road of composite hell, lol
I started rebuilding an old gsxr 400 race bike and decided to replace all the old uv damaged panels in CF.

first part was the air box so I got to work.

will use tank as top of box


my first play with wax sheet and filleting wax


box fitted to bike


  
Edited 11 Years Ago by VVS
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Hanaldo
Hanaldo
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For tricky little strip's of fabric like that, I suggest getting some spray adhesive from EC and spray your carbon fabric with it before cutting. Let it dry, then after about 15 minutes it shouldn't be sticky at all any more. This fabric will then behave like a set-weave fabric like EC's Profinish, and you can cut it very accurately and intricately without it fraying too badly. Not as good as pre-preg, but much easier than loose fabric. 

Then when you place it in the mould, place the side that you sprayed with adhesive facing you, so the 'dry' side is on the mould surface. You won't get any cosmetic defects from the adhesive this way.
GO

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