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In-mould, post-curing - Does the mold material need to match part materials?

http://www.talkcomposites.com/Topic9384.aspx

By chemlite - 1/23/2014 8:43:53 PM

Hello, I've searched the forums, but haven't found this.  If I want to properly post-cure a resin-infusion CF part, in-mould, will the fiberglass mould be ok for post-curing?  I'm concerned about thermal expansion differences between the fiberglass mould and the CF part creating distortion and also about damaging the mould with the higher temperatures.

Is this only an issue if using high-temp epoxy resins?

Is everything ok as long as I use the same epoxy for mould and part?

I'm hoping that I don't have to make moulds out of CF just to get a good match for post-curing. 

If high temps in post-curing are an issue, what are the problems with post-curing without the mould and what are some techniques for dealing with these?


Thank you!!

Steven
By Zorongo - 2/10/2014 7:38:18 AM

If using glass for your mold (+high Tg resin), what I would try is to lay the fabrics on the particular orientation that avoid or reduces the expansion. The expansion should be mainly on the longer side direction. (lay fabric diagonal +/- 45 to that direction. Avoid fabrics aligned. The longer the fabric, the bigger expansion (linear variation) This may help.

In a begining I would post cure in-mold. The resin can contrat a bit after heating. If the part is free, the tenssion owed to the contraction can distorsion the original part´s geometry (commonly "closing" the U shapes, and similar, not only linnear contraction)

IF POSSIBLE I would try a first curing of the part. Once cooled, with a good resistance on the part, I would do an in-mold post curing.

On the technical data sheet you can find the amount your fiber elongs per ºC. Compare and choose a low expansion fiber (idealy carbon) and combine with orientation.

The mold must be made with a good enough resin (high enough TG). Maybe you can postcure the mold itself (with your plug, again to avoid distorsion) to reach the highest possible Tg. Check resin´s Tg Vs curing cycle graphic on the resin´s TDS. Smile