By wojtepanik - 11/24/2013 9:50:20 PM
Hi! My customer wants to replace his sliding sunroof with cf flat sheet. He wants it to be quiet stiff but light. I have 3mm soric-like core material, 220gsm cf, 200gsm diolen, wide variety of woven glass clothes and some uni-dir cf 200g 5cm wide cf tape. I could use poly resin as it is uv stable, but I have epoxy also. It will be mounted with rivets to the roof. These are the dimensions : 40cmx80cm or 16inx32 in. How do you suggest to make my layup? I thought about poly resin and carbon/diolen/about 300gsm glass/core/300gsm glass/ cf or diolen. It is for racing purpose.I will laminate it on piece of glass. Please share your suggestions and experience. Thanks for taking your time reading that! Bye Wojtek from Poland
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By wozza - 11/25/2013 5:15:12 PM
Found some pictures that may make things a little clearer.
This is done with Infusion but vac bagging should work ok. You can make out the shadow of the Soric in the shape of a "T" on the Dashboard. If you round off the corners of the Soric the cloth will conform around it without any creases. If you use Closed Cell Foam as the core and chamfer the edges with sandpaper you don't get the shadow.
Warren
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