Talk Composites - The Forum for Advanced Composites

How to build a CF box ?

http://www.talkcomposites.com/Topic4113.aspx

By Jess8bit - 1/5/2013 12:24:53 PM

Hello everyone, happy new year ! I whish you many successful composite projects Smile

I wonder what is the best way to build a box in CF, with 4 or 5 sides. The example I have in mind is a typical matches box, both the outer box (where you scratch the match, which is 4-sided) and the inner box (the drawer, where are the matches, which is 5-sided).

What kinds of moulds or plugs to prepare ? How to make perfect 90° angles ? how to bond sides ? Which process (Resin infusion ?) ? Does it require inner reinforcement (like a flat angle bracket) ? Do I need to make the 4-sided  in one pass (with one cloth) ?



Thanks for sharing ideas guys Smile
By Jess8bit - 1/7/2013 9:56:43 AM

Again, I find it a good idea in making the part twice longer then cut it in half afterwards ! Neat cutting indeed is a matter of concern.

I would probably go with resin infusion, with a layer of gel coat as first layer which command me to prepare the wood surface (but I'm still afraid not to have a perfect cosmetic finish, which is the purpose, as you guessed). Maybe I should think about making a glass fiber mould from the wood part, then sanding the mould to the perfection, then proceed to resin infusion for making the final part. I also thought about finishing the part with a clear coat on top of gelcoat (once the part is demold).

The matches box was only an example. What I'm looking for is the best practrices for maknig box-shaped pieces in general. When you know how to do one, you almost know how to do any type of CF boxes Smile

Thank you for all your precious inputs (and sorry for my rough "french" english :-p).